2015 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S80 2015
S80 (07-) 2015 B6304T4, S80 (07-) 2015 D5204T3, S80 (07-) 2015 D5244T15, S80 (07-) 2015 D4162T, S80 (07-) 2015 B4164T

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313995881.031408281, 31373734
Battery Charger




IMG-378240




Special tools

 

951 2782 Rivet nut tool

Tool number:951 2782

Tool description:Rivet nut tool

Tool boards:08


Materials

Designation

Part number

soap solution

Electrical tape

Isopropanol

1161721

Electrical tape


Equipment
IMG-242205
IMG-345497

IMG-376089

IMG-374525

IMG-376092

IMG-378072


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332179
 
  1. Set the ignition key to position 0.

  2. Remove the battery's negative cable.

5
IMG-376071
 


Tightening torque: Wheel to wheel hub
Stage 1: 20 Nm
Stage 2: 140 Nm

6
IMG-231549
 

Remove the screws.

7
IMG-220717
 

Remove the screws.

8
IMG-376079
 

Remove the nuts.

9
IMG-374255
 
10
IMG-374576
 

Remove the tape.

 

Accessory installation

11
IMG-374853
 


Use special tool: T9512782, Rivet nut tool

 

Applies to S80 models

12
IMG-378244
 

Clean the Bumper Cover surface.

Use: , soap solution

Wipe dry.

13
IMG-378259
 

Take the template from the kit and cut it out following the dotted line.

14
IMG-378251
 
15
IMG-378254
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.


Note!
Use a sharp knife.

16
IMG-375838
 

Deburr edges

17
IMG-367881
 
18
IMG-231564
 

Pull the wiring through.

19
IMG-367882
 
20
IMG-374227
 
21
IMG-376105
 
22
IMG-374378
 

Note!
Orientation view

23
IMG-231571
 
24
IMG-378654
 

Install the screw.

25
IMG-376106
 

Note!
Orientation view

26
IMG-376107
 
27
IMG-374440
 
28
IMG-374446
 
29
IMG-374451
 

Install the clip(s).

30
IMG-374470
 
31
IMG-374472
 
32
IMG-374474
 

Install the clip(s).

 

Vehicles with Alarm siren

 

Removal

33
IMG-374826
 

Note!
Orientation view

34
IMG-374832
 

Disconnect the connector.

35
IMG-374828
 

Remove the screws.

 

All vehicles

 

Accessory installation

36
IMG-374553
 
37
IMG-374568
 
38
IMG-374562
 

Install the screws.

39
IMG-375848
 

Install the clip(s).

40
IMG-374835
 
41
IMG-374570
 

Install the catch.

42
IMG-374571
 

Install the cables.

 

Vehicles with Alarm siren

43
IMG-374843
 
44
IMG-375218
 
45
IMG-374862
 

Install the screw.

46
IMG-374856
 

Install the screws.

47
IMG-374860
 

Connect the connector.

 

Vehicles without Alarm siren

48
IMG-375885
 
49
IMG-375218
 
50
IMG-374862
 

Install the screw.

51
IMG-375886
 

Install the screws.

Install the nuts

 

All vehicles

52
IMG-374863
 
53
IMG-374882
 
54
IMG-374527
 

Install the clip(s).

55
IMG-374963
 
56
IMG-374526
 
57
IMG-375030
 

Note!
Orientation view

58
IMG-376114
 
59
IMG-376133
 

Pull the wiring through.

Use tape

60
IMG-375035
 
61
IMG-376135
 

Install the clip(s).

 

Removal

62
IMG-376121
 
63
IMG-376160
 

Disconnect the connector.

64
IMG-376158
 

Remove the screws.

65
IMG-376159
 
66
IMG-375085
 
67
IMG-375093
 
68
IMG-375099
 
69
IMG-375100
 
70
IMG-376161
 

Remove the screw.

71
IMG-376162
 
 

Accessory installation

72
IMG-375102
 
73
IMG-376169
 
74
IMG-376168
 
 

Installation

75
IMG-376161
 

Reinstall the screw.

 

Accessory installation

76
IMG-376164
 
77
IMG-376163
 

Install the clip(s).

78
IMG-375110
 

Install the screw.


Tightening torque: M6 , 10 Nm

 

Removal

79
IMG-375129
 
80
IMG-375131
 
81
IMG-375143
 
82
IMG-375146
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

 

Accessory installation

83
IMG-375150
 

Use: Expander pliers

84
IMG-375151
 

Pull the wiring through.

85
IMG-376501
 

Use: , Electrical tape

Wrap tape around the cable to increase the diameter.

Increase the diameter to 6.5 mm.

86
IMG-375153
 

Remove the nut.

87
IMG-375161
 


Tightening torque: M6 , 10 Nm

Install the nut.

88
IMG-376433
 
89
IMG-376438
 
90
IMG-376507
 

Clean the surface.

Use: 1161721, Isopropanol

91
IMG-376511
 

Use: , Electrical tape

92
IMG-376442
 
 

Installation

93
IMG-375167
 
94
IMG-375093
 
95
IMG-375168
 
96
IMG-375169
 
97
IMG-376171
 

Connect the connector.

98
IMG-376165
 
99
IMG-376158
 

Tighten the screw.

100
IMG-375172
 
 

Accessory installation

101
IMG-375192
 

Install the clip(s).

102
 

Reinstall the removed parts in reverse order.