Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 Cross Country 2018
V60 Cross Country (-18) 2018 B4204T11 TG-81SC AWD, V60 Cross Country (-18) 2018 B4204T11 TG-81SC

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313593331.031359329
Electric engine heater, 230 V




IMG-378205




 

Materials

Designation

Part number

soap solution

Grease

1161761


Equipment
IMG-345497
IMG-239664
IMG-239660
IMG-239980

IMG-380133

IMG-380582

IMG-378047


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

When installing, the car must retain a temperature of 20 degrees C.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332193
 

Set the ignition key to position 0.

5
IMG-351277
 
6
IMG-380509
 

Turn the wheel inwards.

7
IMG-380511
 

Remove the screws.

8
IMG-378206
 

Clean the Bumper Cover surface.

Use: , soap solution

9
IMG-378210
 

Note!
Check that the bar scale is correct.

Use the template in the installation instructions.

Cut following the dotted lines.

10
IMG-378213
 

Secure the template with tape.

 

Accessory installation

11
IMG-378214
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Adjust the hole with a file or knife as necessary.

12
IMG-381328
 
13
IMG-380613
 
14
IMG-363401
 
 

Removal

15
IMG-340317
 
16
IMG-340576
 

Remove the screws.

17
IMG-341914
 

Fold the wing liner aside.

 

Accessory installation

18
IMG-380843
 

Caution!
Ensure that the wire or wiring harness cannot rub against adjacent components.

19
IMG-381550
 
20
IMG-380846
 

Note!
Orientation view

21
IMG-380106
 
22
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161761, Grease

 

Vehicles with passenger compartment connector

23
IMG-380096
 
  1. Cable from front socket

  2. Passenger Compartment Connector Cable

  3. Cable from Engine block heater

24
IMG-380109
 
25
IMG-380111
 

Note!
Note the position.

 

Vehicles without passenger compartment connector

26
IMG-380654
 
  1. Cable from front socket

  2. Cable from Engine block heater

27
IMG-380662
 
 

All vehicles

28
IMG-381658
 

Attach any excess wire to the wiring harness.

29
IMG-380112
 
 

Removal

30
IMG-316303
 

Place a container under the car.

Drain the coolant.

31
IMG-380708
 
32
IMG-380929
 

Loosen the clip.

 

Accessory installation

33
IMG-380284
 
 

Installation

34
IMG-380928
 

Install the clip(s).

 

Removal

35
IMG-380706
 

Warning!
Be prepared to collect escaping fluid.

Loosen the clip.

Remove the hose.

36
IMG-380711
 

Remove the hose.

The part is not to be reused.

 

Accessory installation

37
IMG-380713
 

Install the hose.

Tighten the hose clamps.

38
IMG-381572
 
39
IMG-380720
 

Install the hose.

Tighten the hose clamp.

40
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161761, Grease

41
IMG-380723
 

Install the hose.

Tighten the hose clamp.

Connect the prerouted cable.

Install the catch.

 

Installation

42
IMG-363206
 

Reinstall the removed parts in reverse order.

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.