Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2009
XC60 (-17) 2009

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313595661.031454314, 31359558
Towbar detachable




 

Special tools

 

999 5972 FIXTURE (UNIVERSAL/TRANSAXLES)

Tool number:999 5972

Tool description:FIXTURE (UNIVERSAL/TRANSAXLES)

Tool boards:43

 

998 5972 JACK (HYDRAULIC)

Tool number:998 5972

Tool description:JACK (HYDRAULIC)

Tool boards:40

 

999 7338 Extension rod

Tool number:999 7338

Tool description:Extension rod

Tool boards:80


Materials

Designation

Part number

Stone-chip protection

9510228

Rust inhibitor, low viscosity

Isopropanol

1161721

Stone-chip protection

1161815


Equipment
A0000162
IMG-239664
IMG-240693
A0800088
A0800094

IMG-377533

IMG-377534


 
  
89208-0

Towbar, detachable (Plug-in Hybrid)

 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Removal

2
IMG-297185
 
3
IMG-297204
 

Remove the nuts.

 

Vehicles with Skidplate

4
IMG-284824
 
5
IMG-285050
 
 

Vehicles with R-design

6
IMG-344779
 

Remove the clips.

Repeat on the other side.

 

All vehicles

7
IMG-297503
 

Remove the screws.

Repeat on the other side.

8
IMG-297504
 

Note!
This step is easier with two people.

9
IMG-297523
 

Caution!
Place the Bumper Cover on a suitable surface.


Note!
This step is easier with two people.

10
IMG-285056
 

Remove the screws.

 

Alternative 1

11
IMG-285062
 

Remove the screws.

 

Alternative 2

12
IMG-344780
 
 

Applies to vehicles with single end pipe

13
IMG-285059
 
 

Applies to vehicles with double end pipe

14
IMG-291743
 
15
IMG-291744
 
 

All vehicles

16
IMG-337287
 

Remove the screws.

17
IMG-285061
 
18
IMG-285063
 

Remove the clips.

19
IMG-285064
 
20
IMG-285065
 

Remove the tape.

Repeat on the other side.

21
IMG-285066
 

Clean the surface.

Repeat on the other side.

 

Accessory installation

22
IMG-377536
 
23
IMG-377153
 

Note!
Note the position.

Repeat on the other side.

24
IMG-377154
 

Caution!
Make sure that the exhaust flexible pipe is not forcibly bent or twisted.


Note!
This step is easier with two people.


Note!
Only tighten the bolts finger tight at this stage.

Install the screws.

Repeat on the other side.


Use special tool: T9995972, FIXTURE (UNIVERSAL/TRANSAXLES)

Use special tool: T9985972, JACK (HYDRAULIC)

25
IMG-377167
 

Repeat on the other side.

26
IMG-377165
 

Repeat on the other side.


Use special tool: T9997338, Extension rod

 

Installation

27
IMG-285210
 
28
IMG-285086
 

Reinstall the clips.

29
IMG-290643
 

Caution!
Make sure to protect adjacent surfaces or components.

Use: 9510228, Stone-chip protection

 

Alternative 1

30
IMG-285211
 

Reinstall the screws.

 

Alternative 2

31
IMG-344822
 
 

All vehicles

32
IMG-285212
 

Reinstall the screws.

 

Applies to vehicles with double end pipe

33
IMG-292263
 
34
IMG-292283
 
 

Applies to vehicles with single end pipe

35
IMG-285090
 
 

All vehicles

36
IMG-377070
 

Install tow bar connector and wiring harness according to installation instruction: Towbar, Wiring and Control Unit.

37
IMG-367201
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

38
IMG-367202
 
39
IMG-367329
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

40
IMG-285511
 

Install the screws.

 

Accessory installation

41
IMG-377554
 

Note!
Orientation view

42
IMG-377545
 

Locate relevant marking.

43
IMG-378318
 

Apply tape to the other side, opposite the marking lines.

44
IMG-377553
 
45
IMG-377555
 

Deburr edges

 

Vehicles with Skidplate

46
IMG-377554
 

Note!
Orientation view

47
IMG-377545
 

Locate relevant marking.

48
IMG-377553
 
49
IMG-377555
 

Deburr edges

50
IMG-377557
 

Locate relevant marking.

51
IMG-377562
 

Apply tape to the other side, opposite the marking lines.

52
IMG-377558
 
53
IMG-377561
 

Deburr edges

 

Vehicles with R-design

54
IMG-344782
 
55
IMG-377554
 

Note!
Orientation view

56
IMG-377545
 

Locate relevant marking.

57
IMG-377553
 
58
IMG-377555
 

Deburr edges

59
IMG-377608
 

Note!
Orientation view

60
IMG-377606
 

Locate relevant marking.

61
IMG-345091
 

Apply tape to the other side, opposite the marking lines.

62
IMG-345092
 
63
IMG-377607
 

Deburr edges

64
IMG-377563
 

Note!
Orientation view

65
IMG-344823
 

Clean the Bumper Cover surface.

Wipe dry.

Use: 1161721, Isopropanol

66
IMG-344824
 

Caution!
Make sure to protect adjacent surfaces or components.

Allow to dry.

Use: 1161815, Stone-chip protection

67
IMG-344826
 
 

All vehicles

68
IMG-297604
 

Note!
This step is easier with two people.

69
IMG-297503
 

Install the screws.

Repeat on the other side.

70
IMG-297185
 
 

Vehicles with Skidplate

71
IMG-285525
 
72
IMG-292303
 
73
IMG-377197
 
 

Vehicles with R-design

74
IMG-344779
 

Repeat on the other side.

 

All vehicles

75
IMG-285526
 

Install the nuts

76
IMG-285528
 
77
IMG-285529
 
 

Alternative 1

78
IMG-292304
 

Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated.

 

Alternative 2

79
IMG-285531
 

Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated.

Attach the four corners of the label using staples.

 

All vehicles

80
IMG-290583
 
81
IMG-377188
 
82
IMG-285533
 
83
IMG-377565
 
84
IMG-285726
 
85
IMG-285534
 
86
IMG-372330
 
87
IMG-372215
 
88
IMG-372217