Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2009
XC60 (-17) 2009

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313597351.031359730
Towbar, fixed




 

Special tools

 

999 5972 FIXTURE (UNIVERSAL/TRANSAXLES)

Tool number:999 5972

Tool description:FIXTURE (UNIVERSAL/TRANSAXLES)

Tool boards:43

 

998 5972 JACK (HYDRAULIC)

Tool number:998 5972

Tool description:JACK (HYDRAULIC)

Tool boards:40

 

999 7338 Extension rod

Tool number:999 7338

Tool description:Extension rod

Tool boards:80


Materials

Designation

Part number

Stone-chip protection

9510228

Rust inhibitor, low viscosity


Equipment
A0000162
IMG-239664
IMG-240693
A0800088
A0800094

IMG-377765


 
  
89208-0

Towbar, detachable (Plug-in Hybrid)

 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Removal

2
IMG-297185
 
3
IMG-297204
 

Remove the nuts.

 

Vehicles with Skidplate

4
IMG-284824
 
5
IMG-285050
 
 

Vehicles with R-design

6
IMG-344779
 

Remove the clips.

Repeat on the other side.

 

All vehicles

7
IMG-297503
 

Remove the screws.

Repeat on the other side.

8
IMG-297504
 

Note!
This step is easier with two people.

9
IMG-297523
 

Caution!
Place the Bumper Cover on a suitable surface.


Note!
This step is easier with two people.

Disconnect the connector.

10
IMG-285056
 

Remove the screws.

 

Alternative 1

11
IMG-285062
 

Remove the screws.

 

Alternative 2

12
IMG-344780
 
 

Applies to vehicles with single end pipe

13
IMG-285059
 
 

Applies to vehicles with double end pipe

14
IMG-291743
 
15
IMG-291744
 
 

All vehicles

16
IMG-337287
 

Remove the screws.

17
IMG-285061
 
18
IMG-285063
 

Remove the clips.

19
IMG-285064
 
20
IMG-285065
 

Remove the tape.

Repeat on the other side.

21
IMG-285066
 

Clean the surface.

Repeat on the other side.

 

Accessory installation

22
IMG-377768
 
23
IMG-377153
 

Note!
Note the position.

Repeat on the other side.

24
IMG-377154
 

Caution!
Make sure that the exhaust flexible pipe is not forcibly bent or twisted.


Note!
This step is easier with two people.


Note!
Only tighten the bolts finger tight at this stage.

Install the screws.

Repeat on the other side.


Use special tool: T9995972, FIXTURE (UNIVERSAL/TRANSAXLES)

Use special tool: T9985972, JACK (HYDRAULIC)

25
IMG-377167
 

Repeat on the other side.

26
IMG-377165
 

Repeat on the other side.


Use special tool: T9997338, Extension rod

 

Installation

27
IMG-285085
 
28
IMG-285086
 

Reinstall the clips.

29
IMG-291784
 

Caution!
Make sure to protect adjacent surfaces or components.

Use: 9510228, Stone-chip protection

 

Alternative 1

30
IMG-285087
 

Reinstall the screws.

 

Alternative 2

31
IMG-344781
 
 

All vehicles

32
IMG-285088
 

Reinstall the screws.

 

Applies to vehicles with double end pipe

33
IMG-292263
 
34
IMG-292283
 
 

Applies to vehicles with single end pipe

35
IMG-285090
 
 

All vehicles

36
IMG-377070
 

Install tow bar connector and wiring harness according to installation instruction: Towbar, Wiring and Control Unit.

37
IMG-367201
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

38
IMG-367202
 
39
IMG-367329
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

40
IMG-285511
 

Install the screws.

 

Accessory installation

41
IMG-377554
 

Note!
Orientation view

42
IMG-377770
 

Locate relevant marking.

43
IMG-377771
 

Measure and mark as illustrated.

44
IMG-378319
 

Apply tape to the other side, opposite the marking lines.

45
IMG-377772
 
46
IMG-377774
 

Deburr edges

 

Vehicles with Skidplate

47
IMG-377775
 

Locate relevant marking.

48
IMG-377779
 

Measure and mark as illustrated.

49
IMG-377780
 

Apply tape to the other side, opposite the marking lines.

50
IMG-377781
 
51
IMG-377782
 

Deburr edges

 

Vehicles with R-design

52
IMG-344782
 
53
IMG-377554
 

Note!
Orientation view

54
IMG-377770
 

Locate relevant marking.

55
IMG-377771
 

Measure and mark as illustrated.

56
IMG-377772
 
57
IMG-377774
 

Deburr edges

58
IMG-377608
 

Note!
Orientation view

59
IMG-377783
 

Locate relevant marking.

60
IMG-377817
 

Measure and mark out the centre.

61
IMG-377809
 

Take the template from the kit and cut it out following the dotted line.

62
IMG-377897
 

Use tape

63
IMG-377889
 

Apply tape to the other side, opposite the marking lines.

64
IMG-377899
 
65
IMG-377900
 

Deburr edges

66
IMG-344826
 
 

All vehicles

67
IMG-297604
 

Note!
This step is easier with two people.

68
IMG-297503
 

Install the screws.

Repeat on the other side.

69
IMG-297185
 
 

Vehicles with Skidplate

70
IMG-285103
 
71
IMG-292303
 
72
IMG-377197
 
 

Vehicles with R-design

73
IMG-344779
 

Repeat on the other side.

 

All vehicles

74
IMG-285104
 

Install the nuts