Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 Cross Country 2018
V60 Cross Country (-18) 2018 D4204T4, V60 Cross Country (-18) 2018 D4204T14

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313593991.031359397
Electric engine heater, 230 V




IMG-378205




 

Materials

Designation

Part number

soap solution

Grease

1161761


Equipment
IMG-345497
IMG-239664
IMG-239660
IMG-239980

IMG-380580

IMG-380792

IMG-378047


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

When installing, the car must retain a temperature of 20 degrees C.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332193
 

Set the ignition key to position 0.

5
IMG-351277
 
6
IMG-380509
 

Turn the wheel inwards.

7
IMG-380511
 

Remove the screws.

8
IMG-378206
 

Clean the Bumper Cover surface.

Use: , soap solution

9
IMG-378210
 

Note!
Check that the bar scale is correct.

Use the template in the installation instructions.

Cut following the dotted lines.

 

Accessory installation

10
IMG-378213
 

Secure the template with tape.

11
IMG-378214
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Adjust the hole with a file or knife as necessary.

12
IMG-380611
 
13
IMG-380613
 
14
IMG-363401
 
15
IMG-340317
 
16
IMG-340576
 
17
IMG-380843
 

Caution!
Ensure that the wire or wiring harness cannot rub against adjacent components.

Pull the wiring through.

18
IMG-380846
 

Note!
Orientation view

19
IMG-380106
 

Ground connection

20
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161761, Grease

 

Vehicles without passenger compartment connector

21
IMG-380533
 
22
IMG-380512
 

Install the clips as illustrated.

 

Vehicles with passenger compartment connector

23
IMG-380539
 
24
IMG-380513
 

Install the clips as illustrated.

  1. Cable from Engine block heater

  2. Cable from front socket

  3. Passenger Compartment Connector Cable

 

All vehicles

 

Removal

25
IMG-316303
 

Place a container under the car.

Drain the coolant.

Tighten the nipple after draining the coolant.

26
IMG-380541
 
27
IMG-380515
 

Warning!
Be prepared to collect escaping fluid.

Remove the hose.

28
IMG-380523
 
29
IMG-381161
 
30
IMG-381294
 

Reinstall the screw.


Tightening torque: M8 , 24 Nm

31
IMG-380555
 
32
IMG-380564
 

Tighten the hose clamps.

Install the screw.

33
IMG-380572
 

Connect the prerouted cable.

Install the catch.

 

Installation

34
IMG-363206
 

Reinstall the removed parts in reverse order.

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.