| | R8504235 |
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| | Applies to cars with two rows of seats Remove the front floor hatch. Lift it up approx. 50 mm and then pull it out from its mountings in the front edge.
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| | R8504236 |
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| | Applies to cars with two rows of seats Lift out the front storage box.
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| | R8504241 |
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| | Note!
Removal of the right-hand seat in the second row (steps 3-8) applies to all cars. For cars with three rows of seats, the left-hand seat and centre seat of the second row must also be removed. See step 9. |
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| | R8504169 |
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| | R8504171 |
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| | R8504243 |
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| | R8504247 |
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| | R8504234 |
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| | Undo the sill panel of the right rear door. Pull the rear edge until the clips release. Continue forward until the remaining clips release. Unhook the sill trim panel from the B-post panel. Place the sill trim panel in the cargo compartment. Remove the seat.
Caution!
Exercise care when lifting the seats out of the passenger compartment so the mountings do not damage the door panels. |
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| | R8504231 |
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| | Applies to cars with three rows of seats Remove the corresponding panels and screws on the left-hand side and for the left-hand and centre seat of the second row following steps 3-8. Unplug the connector for the centre console. Remove the left-hand and centre seat.
Caution!
Exercise care when lifting the seats out of the passenger compartment so the mountings do not damage the door panels. |
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| | R8504237 |
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| | Applies to cars with two rows of seats Caution!
Take care. The styrofoam insulation comes off easily. |
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| | IMG-222702 |
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| | Applies to cars with three rows of seats Bend aside the floor mat and the insulating mat. Use a screwdriver or the like to hold the mat in place. Remove the right-hand section of the air duct. Remove both panels of styrofoam insulation.
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| | R8504239 |
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| | |
| | R2501320 |
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| | The tank should be lowered in order to facilitate the installation of the suction line. |
| | R2501321 |
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| | |
| | R2302950 |
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| | R2302951 |
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| | Insert the pipe (1) from the kit into the connection (2). Press the pipe down until it is in contact with the connection. If necessary, use a hammer and drift to drive down the pipe. Take the fuel line with electrical line from the kit. Affix protective tape over the hole on the end of the fuel line that is to be inserted through the hole in the floor (the one with the short, unconnected line end). Guide the whole line assembly (3) between the floor and the fuel tank out to the right-hand side of the car.
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| | R2302952 |
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| | |
| | R3702953 |
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| | Applies to cars with two rows of seats Carefully bend up the end of the styrofoam insulation. Place a spacer underneath.
Applies to cars with two rows of seats Remove the spacer and bend down the styrofoam insulation.
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| | Applies to all models Fold back the carpet.
Applies to cars with three rows of seats Reinstall the air nozzles under the outer seats.
Applies to all models Reinstall the seats.
Caution!
Exercise care when lifting the seats into the passenger compartment so the mountings do not damage the door panels. |
Plug in the connector for the centre console. Install the mounting screws for the seats and torque tighten them to 48 Nm (35 lbf.ft.). Refit the panels and the covers over the seat mountings. Refit the panels over the joints between the door sills.
Applies to cars with two rows of seats Refit the front storage box. Refit the front floor hatch.
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| | R2302954 |
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| | |
| | IMG-222703 |
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| | R2501322 |
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| | Take the fuel pump with line from the kit. Insert the line in the front edge of the fuel tank's right side. Route the fuel line so that is next to the existing fuel line in the cut-out on top of the fuel tank. Then position the fuel line on the right-hand side of the wiring which runs to the engine compartment. Pull up the wiring so that the fuel pump (FP) is positioned as approximately as illustrated.
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| | R2501323 |
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| | Remove the brake pipe (1) from the clamp. Take the fuel pump with bracket and place the bracket on the top of the fuel tank mounting bracket in front of the small holes for the blind rivets. Blind rivet the fuel pump bracket using two metal blind rivets (2).
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| | R2302955 |
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| | Use a double clamp from the kit to clamp the two fuel lines from the fuel pump to each other at the two blue markings on the fuel lines. Press the brake pipe back into the clamp. Install the two screws holding the tank. Install the screw to the fuel filter if it was detached. Torque tighten the five screws to 24 Nm (18 lbf.ft.). Connect the connector (1) from the pre-routed power cable to the fuel pump (FP). Connect the quick-release connector (2) on the pre-routed fuel line to the fuel pump (FP).
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| | R2302956 |
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| | IMG-222704 |
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| | IMG-222705 |
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| | IMG-222902 |
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| | R8600966 |
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| | Undo the wing extension by carefully prising loose the lower corner using a weatherstrip tool. Pull it loose up to the highest point of the wheel housing until the three catches in the lower edge and the two clips a little higher up have released.
Applies to cars with the accessory side decor Bend aside only the retaining lugs on the side decor of the front wing so that the edge of the wing liner can be released.
Note!
Do not undo the side decor of the front wing. |
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| | R8600961 |
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| | R8600965 |
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| | IMG-222706 |
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| | R2102465 |
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| | Remove the front splash guard. First remove the six screws on the underside. Then lift the splash guard up so that the front/upper mounting's guide sleeve releases. Forcefully push the left-hand side of the skid plate forward towards the bumper cover. Push the corner forward until the splash guard's left-hand fixture mounting lug releases from the subframe. Repeat on the right-hand side.
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| | IMG-222707 |
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| | |
| | IMG-222708 |
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| | Press in the fuel pipe into the bottom of the two clips (1) that hold the servo pipes. Check that the fuel pipe does not catch on the subframe. Check that the fuel pipe does not rub against pipes or screw heads for the suspension.
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| | IMG-222709 |
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| | IMG-222710 |
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| | IMG-222711 |
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| | Install a workshop hoist (1) under the front edge of the subframe. Take the weight off the subframe. Remove the screw and circulation pump with bracket from the subframe mounting.
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| | R8703683 |
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| | R8703684 |
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| | Take a small hose clamp for the fuel line from the kit. Install the clamp on the fuel hose (1) from the fuel pipe on the subframe. Remove the protective cap on the inlet (2). Raise the heater into its installation position. Press in the fuel line on the inlet (2) on the heater and squeeze the hose clamp together.
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| | R8703685 |
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| | Take a new screw (1) from the kit and tighten in the heater on the subframe mounting. Do not tighten hard yet. Take the metal bracket and two nuts from the kit. Position one of the metal bracket's retaining lugs on the stud (2) of the heater and fit the nut. Tighten loosely. Position the other retaining lug of the bracket on the stud (3) and fit the nut. Tighten the nuts. Torque tighten the screw (1) to 105 Nm (78 lbf.ft.). Then angle tighten it to 120° or max. 280 Nm (206 lbf.ft.). Remove the protective cap from the pre-routed connector (4). Press in the catch on the top and pull it off. Connect the cable from the heater to the connector.
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| | IMG-222712 |
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| | IMG-223741 |
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| | IMG-222713 |
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| | Illustration A Insert the end of the short fuel pipe that is bent at two different levels (illustration A), under the steering gear and anti-roll bar, on the top of the subframe's right-hand rear corner (illustration B).
Illustration B |
| | IMG-222714 |
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| | Take a hose clamp (1) and thread it on the short fuel line on the subframe. Connect the short fuel pipe to the fuel line. Slide the pipe into the fuel line. Slide the pipe in so far that the two pipes are in contact with each other. This prevents air pockets from forming. Squeeze the hose clamp together. Take a tie strap with clip and install the clip in the hole (2) on the subframe. Tighten the tie strap around the fuel line.
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| | IMG-222715 |
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| | Thread a hose clamp on the fuel line. Connect the fuel line to the short fuel pipe. Tighten the hose clamp. Install two small tie straps in each end of the chafe guard. Check that the pipe does not chafe against the anti-roll bar mounting.
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| | IMG-222716 |
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| | |
| | IMG-222717 |
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| | |
| | IMG-222718 |
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| | |
| | IMG-222719 |
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| | Reinstall the skid plate and torque tighten to 50 Nm (37 lbf.ft.). Reinstall the engine splash guard and torque tighten to 25 Nm (18 lbf.ft.). Fold back the wing liner. Install the nuts and tighten. Press the wing extension into place. Take blind rivets from the kit to rivet the front edge of the wing liner into place. Refit the bumper panel. Reinstall the clip in the lower edge of the bumper. Remount the wheel and tighten the bolts to 140 Nm (103 lbf.ft.) Fill with fluid. Start the engine and bleed the cooling system. Program the software and test run the heater in accordance with the service information in VIDA.
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