Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2019
S60 (19-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322619891.032261987, 32261988
Tablet holder




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Isopropanol

1161721


Equipment
A0000162
IMG-239664

IMG-464215

IMG-464216

IMG-464367

IMG-451967


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

4
 

Note!
The removal steps may contain installation details.

5
IMG-394535
 
6
IMG-394500
 

Move marked component forward.

7
IMG-394038
 

Remove the screws.

8
IMG-394018
 

Note!
The graphic shows the back of the component before removal.

9
IMG-394039
 

Note!
Perform the procedure one side at a time.

10
IMG-462177
 

Remove the marked part.

11
IMG-399420
 
12
IMG-462059
 

The image shows seat without upholstery.

Release the locks.

Remove the marked part.

 

Accessory installation

13
IMG-464160
 

Note!
The graphic shows the back of the component before removal.

14
IMG-464187
 

Remove the marked part.

15
IMG-464163
 

Assemble components that come with the accessory kit.

16
IMG-464165
 
17
IMG-464166
 

Note!
Make sure that the component reaches its end position.

Assemble components that come with the accessory kit.

18
IMG-464185
 

Assemble components that come with the accessory kit.

Ensure that all clips engage.

19
IMG-464429
 

Pull the wiring harness through.

20
IMG-464430
 

Connect the connector.

21
IMG-464431
 

Make sure that the gasket is correctly located.

22
IMG-452529
 

Assemble components that come with the accessory kit.

23
IMG-454578
 

Note!
Maximum 2 turns.

Install the screws.

24
IMG-464432
 

Install the marked component.

25
IMG-452547
 

Note!
This step is easier with two people.

Adjust to the specified value.

26
IMG-464433
 

Note!
This step is easier with two people.

Tighten the bolts.

27
IMG-464434
 

Try to insert any cable excess.

28
IMG-406221
 

Note!
Orientation view

29
IMG-407340
 

Caution!
Pull up the upholstery to cover lower part of bracket.

30
IMG-407341
 

Caution!
Press the foam padding upward against the upholstery.

31
IMG-464198
 

Caution!
Check that the component has locked in its bottom position.

32
IMG-414067
 

Note!
Make sure that the backrest upholstery touches the head restraint, showing no space in between.

Compare with upholstery and head restraint on the other front seat.

33
IMG-413617
 

Note!
Make sure that the backrest upholstery touches the head restraint, showing no space in between.

Compare with upholstery and head restraint on the other front seat.

If adjustment is necessary, follow the procedure described in the method step below.

34
IMG-407341
 

Caution!
Press the foam padding upward against the upholstery.

35
IMG-452549
 

Place the component where indicated in the graphic.

Adjust the position of the wiring harness.

36
IMG-454825
 

Install the screws.

Make sure that the gasket is correctly located.

Tighten the bolts.

37
IMG-452560
 
38
IMG-464206
 

Note!
Orientation view

 

Applies when installing on right-hand seat.

39
IMG-462904
 

Install component that comes with the accessory kit.

40
IMG-462898
 

Note!
The component is installed angled inwards.

Install component that comes with the accessory kit.

41
IMG-464442
 

Position/route the cable as illustrated.

Connect the connectors.

42
IMG-464444
 

Connect the connector.

Position/route the cable as illustrated.

43
IMG-463537
 

Note!
Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

 

Applies when installing on left-hand seat.

44
IMG-465042
 

Install component that comes with the accessory kit.

45
IMG-465044
 

Note!
The component is installed angled inwards.

Install component that comes with the accessory kit.

46
IMG-465220
 

Connect the connectors.

47
IMG-465221
 

Install component that comes with the accessory kit.

Connect the connectors.

48
IMG-465049
 

Note!
Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

 

On both sides.

49
IMG-383130
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

50
IMG-397249
 

Move marked component backwards.

51
IMG-383129
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

52
IMG-383134
 

Fold marked part aside.

53
IMG-396605
 
  1. Release the connector's catch.

  2. Release the lock.

  3. Disconnect the connector.

54
IMG-396606
 

Unhook the cable harness clips.

55
IMG-403720
 

Remove the marked part.

Remove the screw.

56
IMG-465119
 

Lift marked component out.


Hint
This step may require the aid of another technician.

57
IMG-418918
 

Remove the marked part.

58
IMG-454620
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

59
IMG-454614
 

Reinstall the removed part.

60
IMG-459039
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

61
 

Repeat the steps when removing on opposite side.

Repeat the steps when installing accessories on opposite side.

 

Removal

62
IMG-460034
 

Remove the screws.

Fold marked part aside.


Tightening torque: M6 , 10 Nm

63
IMG-460065
 

Release the lock.

Remove the marked part.

64
IMG-422120
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

65
IMG-460074
 
66
IMG-456217
 

Note!
The graphic shows the back of the component before removal.

67
IMG-456218
 

Remove the screw.

Fold marked part aside.

68
IMG-456338
 

Note!
The graphic shows the back of the component before removal.

69
IMG-456227
 

Release the catch.

Remove the marked part.

70
IMG-456229
 

Remove the panel.

Use hands only.

71
IMG-456235
 

Remove the panel.

Use hands only.

Disconnect the connector, if applicable.

72
IMG-453506
 

Remove the marked part.

73
IMG-453516
 

Detach the panel.

74
IMG-401580
 

Remove the panel.

75
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

76
IMG-414575
 

Remove the panel.

77
IMG-390091
 

Disconnect the connector, if applicable.

78
IMG-414580
 

Remove the panel.

79
IMG-397280
 

Remove the marked part.

80
IMG-397244
 

Detach the panel.

81
IMG-397247
 

Remove the panel.

82
 

Repeat the steps when installing accessories on opposite side.

83
IMG-460086
 

Open the tailgate.

84
IMG-464516
 

Lift the marked component up

 

Vehicles with spare wheel

85
IMG-411295
 

Release the lock.

Loosen the marked detail.

86
IMG-411296
 

Remove the marked part.

 

All vehicles

87
IMG-464521
 

Remove the marked part.

88
IMG-464524
 

Remove the marked detail/details.

89
IMG-455249
 

Remove the part carefully

Use: Interior trim remover

90
IMG-411217
 

Disconnect the connector.

Remove the marked part.

91
IMG-455250
 

Remove the screw.


  1. Tightening torque: Sill moulding without cargo anchor , 8 Nm


  2. Tightening torque: Sill moulding with cargo anchor , 24 Nm

Repeat on the other side.

92
IMG-464520
 

Remove the marked part.

 

Vehicles with keyless entry

93
IMG-455280
 

Disconnect the connector.

 

All vehicles

94
IMG-460111
 

Remove the clips.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

95
IMG-460113
 
  1. Release the lock.

  2. Remove the marked part.

96
IMG-460133
 

Remove the marked part.

  1. Fold marked part aside.


  2. Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

  3. Remove the screw.

97
IMG-464500
 

Remove the nuts.

98
IMG-464522
 

Remove the panel.

Disconnect any connector(s).

99
 

Repeat the steps when removing on opposite side.

 

Accessory installation

100
IMG-460147
 

Note!
Orientation view

101
IMG-459127
 

Install component that comes with the accessory kit.

102
IMG-460160
 

Clean the surface.

Use: 1161721, Isopropanol

103
IMG-460164
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install component that comes with the accessory kit.

104
IMG-446461
 

Clean the surface.

Use: 1161721, Isopropanol

105
IMG-446462
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install component that comes with the accessory kit.

106
IMG-460165
 

Install the marked component.

107
IMG-460171
 

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

108
IMG-451678
 

Disconnect the connector.

109
IMG-451683
 

Connect the connector.

110
IMG-451908
 

Connect the connector.

Place the cable tie as illustrated.

111
IMG-451695
 

Connect the connector.

Secure the connectors.

112
IMG-460173
 

Remove the marked part.

113
IMG-416273
 

Remove the nuts.

Fold marked part aside.

114
IMG-416275
 

Release the catches.

Fold marked part aside.

115
IMG-388467
 

Fold marked part aside.

116
IMG-389347
 

Remove the marked part.

117
IMG-446581
 

Connect the cable.

118
IMG-446585
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

119
IMG-389348
 

Reinstall the removed part.

120
IMG-416277
 

Reinstall the removed part.

121
IMG-451906
 

Install components that come with the accessory kit.

122
IMG-388631
 
123
IMG-388638
 

Remove the nut.

124
IMG-446557
 

Connect the ground cable.

Install the nut.


Tightening torque: M6 , 10 Nm

125
IMG-388633
 
126
IMG-455025
 

Remove the marked part.

127
IMG-454710
 

Release the lock.

Remove the marked part.

128
IMG-453168
 

Remove the marked part.

129
IMG-454916
 

Connect the cable.

130
IMG-454152
 

Reinstall the removed part.

131
IMG-459314
 

Reinstall the removed part.

Reinstall the clips.

132
IMG-460193
 

Reinstall the removed part.

133
IMG-460195
 

Position/route the cable as illustrated.

134
IMG-388631
 
135
IMG-388638
 

Remove the nut.

136
IMG-446557
 

Connect the ground cable.

Install the nut.


Tightening torque: M6 , 10 Nm

137
IMG-388633
 
138
IMG-460177
 

Position/route the cable as illustrated.

Use a cable tie

139
IMG-460178
 

Position/route the cable as illustrated.

Use a cable tie

140
IMG-460180
 

Position/route the cable as illustrated.

Use a cable tie

141
IMG-460181
 

Position/route the cable as illustrated.

Place any excess inside the floor carpet.

Use a cable tie

142
IMG-465123
 

Install the marked component.


Hint
This step may require the aid of another technician.

143
IMG-454910
 

Connect the connectors.

144
IMG-460182
 

Position/route the cable as illustrated.

Use a cable tie

145
IMG-460184
 

Position/route the cable as illustrated.

Place any excess inside the floor carpet.

Use a cable tie

146
IMG-465123
 

Install the marked component.


Hint
This step may require the aid of another technician.

147
IMG-454773
 

Connect the connectors.

 

Installation

148
 

Reinstall the removed parts in reverse order.

149
IMG-424469
 
150
IMG-424470
 

Check for correct operation.