2021 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2021
XC60 (18-) 2021 B420T6, XC60 (18-) 2021 B420T2

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322597821.032207779
Electric engine heater, 230 V




IMG-468828




Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660
IMG-239940

IMG-466189


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-430856
 

Open the hood.

Raise the car.

4
IMG-459715
 

Note!
Orientation view

5
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

6
IMG-426018
 

Remove the screws.

Remove the marked part.

7
IMG-459717
 

Remove the screws.

Remove the marked part.

8
IMG-466170
 

Remove the screw.

9
IMG-459719
 

Remove the screws.

Remove the marked part.

10
IMG-459720
 

Remove the clips.

11
IMG-457295
 

Remove the nuts.

 

Vehicles with air suspension

12
IMG-406660
 
 

All vehicles

13
IMG-459738
 

Note!
The graphic shows the back of the component before removal.

14
IMG-430845
 

Remove the marked part.

15
IMG-463472
 

Remove the screws.

Remove the marked part.

16
IMG-463476
 

Remove the screw.

17
IMG-420663
 

Remove the screws.

Remove the clips.

Remove the marked part.

18
IMG-463415
 

Remove the clips.

Remove the screws.

19
IMG-463414
 
 

Applies to the left-hand side:

20
IMG-463416
 

Remove the cable harness clips.

 

Applies to the right-hand side

21
IMG-463417
 

Remove the cable harness clips.

22
IMG-463418
 

Remove the marked part.

 

Accessory installation

23
IMG-463422
 

Locate relevant marking.

24
IMG-430742
 
25
IMG-430740
 

Use: Air-powered air saw

26
IMG-456272
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

27
IMG-456274
 

Install component that comes with the accessory kit.

28
IMG-457303
 

Note!
Note the position.

29
IMG-456301
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

30
IMG-456305
 

Install component that comes with the accessory kit.

This is used as a counterhold.

31
IMG-457065
 

Tighten the nut.

32
IMG-430880
 

Note!
Orientation view

Ground connection

33
IMG-430905
 

Release the catches.

Fold marked part aside.

34
IMG-430885
 

Remove the nut.

The part is to be reused.

35
IMG-463499
 

Position/route the cable as illustrated.

36
IMG-463444
 

Connect the prerouted cable.

37
IMG-463441
 

Reinstall the removed part.

38
IMG-463443
 

Install the nut.


Tightening torque: M6 , 10 Nm

39
IMG-441390
 

Caution!
No grease on contact surfaces.

Cable from front socket

Lubricate the O-ring.

40
IMG-445566
 
  1. Cable from front socket

  2. Engine heater cable

Connect the cable.

Install the catch.

41
IMG-463451
 

Place the cable tie as illustrated.

42
IMG-463479
 

Place the component where indicated in the graphic.

Tighten the cable tie.

43
IMG-462714
 

Note!
Orientation view

44
IMG-463540
 

Position/route the cable as illustrated.

45
IMG-463542
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

46
IMG-463543
 

Install a clips onto the upper edge of the subframe.

Position/route the cable as illustrated.

Install the cable.

47
IMG-462719
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

48
IMG-465316
 

Note!
Orientation view

  1. Steering gear

  2. Cable harness

  3. Engine heater cable

49
IMG-462742
 

Caution!
The cable ties must not be assembled around the steering gear wiring harness.


Note!
Fasten the cable ties without tightening.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

 

Vehicles with 2WD

50
IMG-468911
 

Loosen the clip.

Fold marked part aside.

 

All vehicles

51
IMG-468829
 

Remove the clip.

Remove the marked part.

52
IMG-468837
 

Clean the surface.

53
IMG-465196
 

Remove the protective film.

54
IMG-468840
 

Install components that come with the accessory kit.

Tighten the bolts.

 

Vehicles with 2WD

55
IMG-468915
 

Install the marked component.

 

All vehicles

56
IMG-468841
 

Use: Scribe

Use: Pop rivet pliers

57
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

58
IMG-468847
 

Connect the cable.

Install the catch.

59
IMG-465285
 

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

60
IMG-465329
 

Tighten the cable ties.

 

Installation

61
 

Reinstall the removed parts in reverse order.

62
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm