Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S80 2016
S80 (07-) 2016

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313596121.131414267, 31359601, 31359600
Towbar detachable




 

Special tools

 

999 7338 Extension rod

Tool number:999 7338

Tool description:Extension rod

Tool boards:80


Materials

Designation

Part number

Isopropanol

1161721

Rust inhibitor, low viscosity


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-378018

IMG-378039


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Removal

2
IMG-247266
 

Remove the screws.

Repeat on the other side.

3
IMG-211568
 

Remove the nuts.

4
IMG-247267
 

Repeat on the other side.

5
IMG-247268
 
6
IMG-213380
 

Disconnect the connector.

7
IMG-225149
 

Remove the screws.

8
IMG-225150
 

Remove the screws.

9
IMG-249627
 
 

Accessory installation

 

Vehicles without spare wheel

10
IMG-249626
 

Caution!
Make sure not to damage wiring, hoses or other components.

Measure and mark as illustrated.

Deburr the hole edges.

11
IMG-378041
 

Install component that comes with the accessory kit.

Install the screw.

Install the nut.

12
IMG-378042
 

Install component that comes with the accessory kit.

 

Removal

 

Applies to vehicles with double end pipe

13
IMG-378122
 

Remove the screws.

14
IMG-378127
 

Remove the clips.

15
IMG-378129
 
 

Applies to vehicles with single end pipe

16
IMG-378131
 

Remove the screw.

17
IMG-378134
 

Remove the clips.

18
IMG-378135
 
 

All vehicles

19
IMG-225154
 
20
IMG-225155
 
21
IMG-230735
 
22
IMG-230736
 

Use: 1161721, Isopropanol

 

Accessory installation

23
IMG-378045
 
24
IMG-378060
 

Caution!
Make sure that the exhaust flexible pipe is not forcibly bent or twisted.


Note!
This step is easier with two people.


Note!
Only tighten the bolts finger tight at this stage.

Install the screws.

Repeat on the other side.

25
IMG-378120
 

Repeat on the other side.

26
IMG-378121
 

Repeat on the other side.


Use special tool: T9997338, Extension rod

 

Installation

 

Applies to vehicles with double end pipe

27
IMG-378136
 
28
IMG-378127
 

Install the clip(s).

29
IMG-378123
 

Install the screws.


Tightening torque: M10 , 50 Nm

 

Applies to vehicles with single end pipe

30
IMG-378139
 
31
IMG-378134
 

Install the clip(s).

32
IMG-378138
 


Tightening torque: M10 , 50 Nm

 

All vehicles

33
IMG-225406
 
34
IMG-225405
 
35
IMG-367201
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

36
IMG-367202
 
37
IMG-367329
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

38
IMG-378393
 

Install the screws.

39
IMG-225410
 

Install the screws.

40
IMG-225411
 

Connect the connector.

 

Accessory installation

41
IMG-378074
 

Locate relevant marking.

42
IMG-366181
 

Apply tape to the other side, opposite the marking lines.

43
IMG-378076
 
44
IMG-378077
 

Deburr edges

 

Installation

45
IMG-377070
 

Install tow bar connector and wiring harness according to installation instruction: Towbar, Wiring and Control Unit.

Reinstall the removed parts in reverse order.

 

Vehicles without spare wheel

46
IMG-378068
 
47
IMG-226145
 
48
IMG-226147
 
 

Vehicles with spare wheel

49
IMG-378068
 
50
IMG-226148
 
51
IMG-226150
 
 

Alternative 1

52
IMG-226151
 

Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated.

Attach the four corners of the label using staples.

 

Alternative 2

53
IMG-226152
 

Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated.

Attach the four corners of the label using staples.

 

All vehicles

54
IMG-226908
 
 

Accessory installation

55
IMG-226909
 
56
IMG-227105
 
57
IMG-226910