Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S40 2006
S40 (04-) 2006

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
306603501.230664997
Limiter kit 18" wheel




 
Equipment
A0000162
J0000310
J0000311
A0000161
A0800247
D0801122

J7700534

IMG-213320


 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 
1
J7700537
 

  • Remove the front wheel.

2
J8000359
 

  • Unscrew the screws and remove the engine splash guard.

3
J7700536
 

  • Turn the wheels to the right.

4
J7200269
 

  • Cut away the large clip on the gaiter for the steering gear rack.

5
J7200271
 

  • Remove the gaiter so that the steering gear rack is accessible.

6
J7200272
 

  • Secure the rubber gaiter with a tie strap as illustrated.

7
J7700535
 

  • Take the hot air gun and warm up the spacer washer so that it can be eased over the steering gear rack.

8A
J7200273
8B
IMG-212640
 

Illustration A

  • Turn the spacer washer with the rounded section of the teeth turned in towards the steering gear.

  • Carefully ease the spacer washer over the steering gear rack.

Illustration B

9
J7200275
 

  • Reinstall the rubber gaiter in position.

10
J7200276
 

  • Turn the wheels straight forward.

11A
J7200277
11B
J7200268
 

  • Take a new clip from the kit and secure the rubber gaiter.

  • Make sure that the rubber gaiter and the clip are fitted in the correct positions.

12
J7700540
 

  • Reinstall the front wheel. Tighten the wheel nuts. Tighten to 90 Nm (66 lbf.ft).

  • Repeat the operation on the other side.

  • Reinstall the engine splash guard.

13
J7200279
 

  • Relieve the load on the lower shock absorber mounting and remove the screw.

14
J7700538
 

  • Remove the two screws in the upper shock absorber bearing and remove the shock absorber with bearing.

15
J7200266
 

  • Tension the shock absorber with bearing in a vice.

  • Remove the bearing from the shock absorber, use special tools, part no. 9997105 and 9997106.

16
J7200270
 

  • Remove the old rubber bump stop and replace it with a new one from the kit.

17
J7200267
 

  • Reinstall the upper bearing for the shock absorber and tighten the nut to 25 Nm ± 3.8 (18 lbf.ft ± 3.0).

18
J7200280
 

  • Reinstall the shock absorber in its lower mounting and tighten the screw to 115 Nm ± 17 (85 lbf.ft ± 13). For 2WD Nivomat, the torque on the screw must be 225 Nm ± 34 (166 lbf.ft ± 25).

19
J7700539
 

  • Tighten the shock absorber upper bearing to the body and tighten the screws to 24 Nm (18 lbf.ft).

  • Repeat the operation on the other side.