Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2017
XC90 (16-) 2017 B4204T27, XC90 (16-) 2017 B4204T20, XC90 (16-) 2017 B4204T23

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316643681.031454174, 31664494
Electric engine heater (Vehicles with fuel operated auxiliary heater)




 

Special tools

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240673

IMG-423222


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Preparation

2
IMG-394779
 

Open the tailgate.

3
IMG-382528
 

Open the hood.

 

Disconnecting the battery

4
IMG-394535
 
5
IMG-387004
 
6
IMG-394520
 
 

Removal

7
IMG-404645
 

Fold marked part to one side.

8
IMG-404650
 
9
IMG-404655
 

Remove the marked part.

10
IMG-392033
 

Note!
Orientation view

11
IMG-391976
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

12
IMG-422431
 

Remove the screws.

Remove the marked part.

13
IMG-404717
 

Loosen the clip.

Disconnect the connector.

14
IMG-404771
 

Disconnect the connectors.

15
IMG-404745
 

Remove the screws.

Remove the marked part.


Tightening torque: M6 , 10 Nm

16
IMG-404751
 

Remove the screw.


Tightening torque: Battery cable terminal, to Extra battery , 6.5 Nm

17
IMG-404757
 

Remove the nut.

Fold marked part to one side.


Tightening torque: Nut (M6), to BCSM , 10 Nm

18
IMG-404765
 

Remove the marked part.

19
IMG-404800
 

Remove the nuts.


Tightening torque: Nut (M8), to BCSM , 24 Nm

20
IMG-404802
 

Note!
The graphic shows the back of the component before removal.

21
IMG-404807
 

Release the catches.

22
IMG-404810
 

Remove the marked part.

23
IMG-404820
 

Release the locks.

Fold marked part to one side.

24
IMG-404825
 

Remove the screws.

Remove the marked part.

25
IMG-404710
 

Loosen the hose clamp.

Remove the marked part.

26
IMG-404740
 

Remove the marked part.

27
IMG-422632
 

Remove the marked part.

28
IMG-422635
 

Remove the marked part.

29
IMG-382204
 

Remove the clips.

Remove the screws.

30
IMG-403425
 

Remove the marked part.

Use: Pliers

31
IMG-403428
 

Remove the marked part.

32
IMG-403430
 

Remove the marked part.

33
IMG-382210
 

Remove the screws.

Remove the clips.

34
IMG-382280
 

Remove the nut.

35
IMG-382211
 

Fold the wing liner to one side.

36
IMG-391565
 

Note!
Orientation view

37
IMG-391573
 
38
IMG-391924
 

Remove the nut.

The part is to be reused.

39
IMG-412196
 

Remove the screw.

40
IMG-412198
 

Remove the screw.

41
IMG-412199
 

Fold marked part to one side.

 

Preparation

42
IMG-398765
 

Measure and mark as illustrated.

43
IMG-399407
 

Locate relevant marking.

Use: Air-powered keyhole saw

Adjust the hole with a file or knife as necessary.

 

Accessory installation

44
IMG-423223
 
45
IMG-423224
 

Install component that comes with the accessory kit.

46
IMG-404682
 

Note!
Note the position.

47
IMG-392261
 

Tighten the nut.

48
IMG-423225
 

Install the clip(s).

Tighten the cable tie.

49
IMG-392572
 

Install the nut.

50
IMG-391930
 
51
IMG-422412
 

Connect the connectors.

Install the catch.

52
IMG-423227
 

Tighten the cable tie.

53
IMG-422387
 
54
IMG-422415
 

Install the clip(s).

Tighten the cable tie.

55
IMG-422417
 

Install the clip(s).

Place the component where indicated in the graphic.

56
IMG-422421
 

Install the clip(s).

Tighten the cable tie.

57
IMG-422729
 

Install component that comes with the accessory kit.

58
IMG-422728
 

Clamp using the grey cable tie.

59
IMG-422424
 

Install the clip(s).

Clamp using the grey cable tie.

60
IMG-405119
 

Install component that comes with the accessory kit.


Tightening torque: M6 , 10 Nm

61
IMG-422644
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.


Note!
Use a sharp knife.

Remove the marked part.

62
IMG-422653
 

Install component that comes with the accessory kit.

Tighten the cable ties.

63
IMG-422693
 
  1. Note the position.

  2. Install component that comes with the accessory kit.

64
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

65
IMG-422695
 

Connect the connector.

Install the catch.

 

Installation

66
IMG-404661
 

Note!
Always follow the manufacturer's instructions when handling the equipment.


Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Fill with coolant and run the engine to operating temperature.

67
 

Reinstall the removed parts in reverse order.

68
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

 

Connecting the battery

69
IMG-394580
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

70
IMG-394531
 

Warning!
The first time the vehicle is activated after the battery has been disconnected, this must be performed from the rear seat, avoid the work area for the air bags.