Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 Cross Country 2017
V60 Cross Country (-18) 2017 Nordic

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314391311.431439129
Towbar detachable




 

Special tools

 

999 5972 FIXTURE (UNIVERSAL/TRANSAXLES)

Tool number:999 5972

Tool description:FIXTURE (UNIVERSAL/TRANSAXLES)

Tool boards:43

 

998 5972 JACK (HYDRAULIC)

Tool number:998 5972

Tool description:JACK (HYDRAULIC)

Tool boards:40

 

999 7338 Extension rod

Tool number:999 7338

Tool description:Extension rod

Tool boards:80


Materials

Designation

Part number

Isopropanol

Rust inhibitor, low viscosity


Equipment
A0000162
IMG-239664
IMG-240693
IMG-239666
IMG-239667

IMG-376758

IMG-409785


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

When installing, the car must retain a temperature of 20 degrees C.

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

 

Applies to model S60 Cross Country

4
IMG-409806
 

Note!
The graphic shows the back of the component before removal.

 

Applies to model V60 Cross Country

5
IMG-408840
 

Note!
The graphic shows the back of the component before removal.

 

All vehicles

6
IMG-408815
 

Note!
Make sure to follow the sequence indicated.

Remove the part carefully

Repeat on the other side.

7
IMG-408830
 

Remove the marked part.

Repeat on the other side.

 

Applies to model S60 Cross Country

8
IMG-409795
 

Caution!
Make sure that the surface is clean and free of foreign material.

Remove any traces of glue.

Use hands only.

Use: Interior trim remover

Use: Hot-air gun

Use: , Isopropanol

 

All vehicles

9
IMG-371600
 

Remove the screws.

10
IMG-337278
 

Remove the screws.

Repeat on the other side.

 

Applies to model S60 Cross Country

11
IMG-340010
 

Open the tailgate.

12
IMG-340641
 

Remove the part carefully

Repeat on the other side.

13
IMG-340643
 

Request the aid of a colleague for this procedure.

Remove the marked part.

14
IMG-346370
 

Caution!
Place the Bumper Cover on a suitable surface.

Disconnect the connector, if applicable.

 

Applies to model V60 Cross Country

15
IMG-351651
 

Open the tailgate.

16
IMG-347593
 
17
IMG-377896
 

Remove the part carefully

Repeat on the other side.

18
IMG-377891
 

Request the aid of a colleague for this procedure.

Remove the marked part.

19
IMG-346370
 

Caution!
Place the Bumper Cover on a suitable surface.

Disconnect the connector, if applicable.

 

All vehicles

20
IMG-337283
 

Caution!
The part is to be reused.


Note!
The screws are to be reused.

21
IMG-337281
 

Remove the screws.

22
IMG-337285
 
23
IMG-337286
 
24
IMG-337287
 
25
IMG-337288
 

Caution!
Make sure that the exhaust flexible pipe is not forcibly bent or twisted.

26
IMG-374625
 
27
IMG-337290
 
28
IMG-337291
 
29
IMG-337292
 

Remove the marked part.

Repeat on the other side.

30
IMG-337293
 

Scrape off all sealant from the flat surface.

Clean the surface.

Repeat on the other side.

 

Accessory installation

31
IMG-338051
 

Install component that comes with the accessory kit.

32
IMG-355355
 

Note!
Note the position.

33
IMG-355356
 

Caution!
Make sure that the exhaust flexible pipe is not forcibly bent or twisted.


Note!
Only tighten the nut finger tight at this stage.

Install the screws.

Repeat on the other side.


Use special tool: T9995972, FIXTURE (UNIVERSAL/TRANSAXLES)

Use special tool: T9985972, JACK (HYDRAULIC)

34
IMG-371531
 

Repeat on the other side.

35
IMG-371532
 

Repeat on the other side.


Use special tool: T9997338, Extension rod

 

Installation

36
IMG-374624
 
37
IMG-374625
 
38
IMG-338056
 
39
IMG-337297
 
40
IMG-337298
 
41
IMG-337299
 
42
IMG-400960
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

43
IMG-337977
 
 

Removal

44
IMG-376815
 

Locate relevant marking.

45
IMG-376820
 

Apply tape to the other side, opposite the marking lines.

46
IMG-376804
 

Caution!
Take extra care not to damage the wiring harnesses.

47
IMG-377003
 

Note!
Do not use the uppermost line of the actual markings.

48
IMG-376938
 

Note!
Saw in the radius between the existing marking lines.

49
IMG-376948
 
50
IMG-376818
 

Deburr edges

 

Installation

51
IMG-346526
 

Place the Bumper Cover in position for installation.

Connect the connector, if applicable.

52
IMG-377070
 

Reinstall the removed parts in reverse order.

 

Applies to model S60 Cross Country

53
IMG-409800
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

Repeat on the other side.

54
IMG-409801
 
  1. Remove the protective film.


  2. Hint
    Press and apply pressure to the part over the tape for at least 20 seconds.

Repeat on the other side.

 

Applies to model V60 Cross Country

55
IMG-409800
 

Reinstall the removed part.

Ensure that all clips engage.

Repeat on the other side.

 

All vehicles

56
IMG-342317
 

Remove the marked part.

 

Vehicles without spare wheel

57
IMG-342227
 

Remove the marked part.

 

Vehicles with spare wheel

58
IMG-399470
 

Remove the screw.

Remove the marked part.

59
IMG-399471
 

Remove the marked part.

 

Accessory installation

60
IMG-340272
 

Install component that comes with the accessory kit.

61
IMG-338586
 

Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated.

Attach the four corners of the label using staples.

62
IMG-338587
 

Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated.

Attach the four corners of the label using staples.

63
IMG-338588
 
64
IMG-338589
 
65
IMG-372330
 

Install component that comes with the accessory kit.

66
IMG-372215
 

Install component that comes with the accessory kit.

67
IMG-372217
 
68
IMG-377070
 

Reinstall the removed parts in reverse order.