2018 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2018
S90 (17-) 2018 L.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316501471.132286627, 32259553, 31650144, 30795571
Parking assistance, camera, rear




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

999 7606 Sleeve

Tool number:999 7606

Tool description:Sleeve

Tool boards:80

 

981 4203 Expander pliers

Tool number:981 4203

Tool description:Expander pliers

Tool boards:30


Materials

Designation

Part number

Isopropanol

Primer

1161765


Equipment
A0000162
IMG-239664
IMG-239667

IMG-428059


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Preparation

4
IMG-394535
 
 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-412247
 

Note!
Perform the procedure one side at a time.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

7
IMG-383770
 

Disconnect the connector.

8
IMG-427085
 

Remove the panel.

9
IMG-427066
 

Remove the panel.

10
IMG-427075
 

Remove the panel.

11
IMG-427080
 

Remove the panel.

Disconnect the connector, if applicable.

12
IMG-426962
 
13
IMG-426965
 

Release the lock.

Repeat on the other side.

Remove the marked part.

14
IMG-426975
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

15
IMG-422099
 
16
IMG-417448
 

Remove the panel.

17
IMG-417449
 
18
IMG-417450
 
19
IMG-417451
 

Remove the screw.

20
IMG-417452
 

Remove the panel.

Use hands only.

21
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

22
IMG-424577
 

Release the catch.

Remove the marked part.

23
IMG-417503
 

Remove the panel.

Use hands only.

24
IMG-417504
 

Remove the panel.

Disconnect the connector, if applicable.

25
IMG-417505
 
26
IMG-401577
 

Remove the marked part.

27
IMG-401579
 

Detach the panel.

28
IMG-401580
 

Remove the panel.

29
IMG-401581
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

30
IMG-417510
 
31
IMG-401583
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

32
IMG-401584
 
33
IMG-396605
 

Disconnect the connector.

34
IMG-396606
 

Unhook the cable harness clips.

35
IMG-417535
 
36
IMG-394096
 

Remove the marked part.

The part is to be reused.

37
IMG-394081
 

Remove the screw.

The part is to be reused.

38
IMG-394105
 

Remove the marked part.

39
IMG-394078
 

Disconnect the connector.

40
IMG-427095
 
41
IMG-410210
 
42
IMG-411195
 

Remove the marked part.

 

Vehicles with spare wheel

43
IMG-411295
 

Remove the screw.

44
IMG-411296
 

Remove the marked part.

 

All vehicles

45
IMG-427037
 

Remove the part carefully

Use: Interior trim remover

46
IMG-411217
 

Disconnect the connector.

Remove the marked part.

47
IMG-411220
 

Remove the marked part.


Use special tool: T9997606, Sleeve

Repeat on the other side.

48
IMG-414161
 

Remove the marked part.

 

Vehicles with keyless entry

49
IMG-413321
 

Disconnect any connector(s).

 

All vehicles

50
IMG-427035
 

Remove the marked part.

51
IMG-427036
 
52
IMG-427040
 

Remove the nuts.

53
IMG-411322
 
54
IMG-427055
 

Remove the marked part.

55
IMG-427056
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 13 Nm

56
IMG-424456
 

Remove the marked part.

57
IMG-424462
 

Remove the marked part.

58
IMG-427320
 

Note!
Orientation view

59
IMG-410325
 

Remove the screws.

60
IMG-410326
 

Fold the wing liner aside.

61
IMG-410333
 

Remove the screw.

62
IMG-410335
 

Release the catch.

Remove the marked part.

63
IMG-410340
 

Remove the part carefully

64
IMG-400000
 

Repeat the steps when removing on opposite side.

65
IMG-410355
 

Raise the car.

Remove the screws.

66
IMG-410352
 

Note!
This step requires the aid of another technician.

Loosen the component indicated. Do not remove it.

67
IMG-410370
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Release the connector's catch.

Disconnect the connector.

68
IMG-410372
 

Caution!
Place the Bumper Cover on a suitable surface.

Remove the marked part.

69
IMG-414276
 

Remove the marked part.

The part is not to be reused.

 

Accessory installation

70
IMG-427100
 

Install component that comes with the accessory kit.

71
IMG-427101
 

Install component that comes with the accessory kit.

72
IMG-427315
 

Install component that comes with the accessory kit.

 

Concerns US and Canadian markets.

73
IMG-427106
 

Note!
Make sure that the component is centred.

Place the component where indicated in the graphic.

74
IMG-420562
 

Mark the centre.

75
IMG-420563
 

Use a drill with the stated size

76
IMG-427111
 

Install the screws.

 

Applies to all markets.

77
IMG-427350
 

Install component that comes with the accessory kit.

 

Vehicles without parking assistance

78
IMG-427112
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

79
IMG-427115
 
80
IMG-427116
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

 

Vehicles with parking assistance

81
IMG-427117
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

82
IMG-427118
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

 

All vehicles

83
IMG-415360
 

Note!
This step is easier with two people.

Place the Bumper Cover in position for installation.

 

Vehicles without aftermarket-installed Parking assistance

84
IMG-415410
 

Remove the marked part.

 

Vehicles with aftermarket-installed Parking assistance

85
IMG-416938
 

Loosen the component indicated. Do not remove it.

86
IMG-416915
 
87
IMG-416928
 


Use special tool: T9814203, Expander pliers

88
IMG-416935
 

Remove the marked part.

The part is not to be reused.

89
IMG-428060
 
90
IMG-416917
 
 

All vehicles

91
IMG-415415
 

Route the wiring harness into the passenger compartment.

92
IMG-415420
 

Caution!
Make sure that the rubber grommet seals properly to the body.

93
IMG-415360
 

Reinstall the bumper.

94
IMG-416707
 

Note!
Orientation view

 

Vehicles with Side Obstacle Detection Control SODL/SODR

95
IMG-427120
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

 

Applies to all other vehicles

96
IMG-416776
 

Clean the surfaces.

Use: , Isopropanol

97
IMG-417715
 

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

98
IMG-427121
 
99
IMG-427122
 

Install the cable.

Use a cable tie

 

All vehicles

100
IMG-427123
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

101
IMG-427325
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

102
IMG-427191
 
103
IMG-427326
 

Clean the surfaces.

Position/route the cable as illustrated.

Install the cable.

Use tape

104
IMG-427193
 

Use tape

105
IMG-427195
 
106
IMG-427196
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

107
IMG-424059
 

Position/route the cables as illustrated.

108
IMG-424061
 

Note!
Route the wire between floor carpet and air duct.

Position/route the cables as illustrated.

109
IMG-427203
 

Fold marked part aside.

110
IMG-427205
 

Position/route the cables as illustrated.

Tighten the cable tie.

111
IMG-427260
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

112
IMG-427266
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

 

Right-hand drive vehicles

113
IMG-428066
 
 

All vehicles

114
IMG-427300
 

Position/route the cable as illustrated.

115
IMG-427310
 

Connect the prerouted cable.

 

Vehicles manufactured between chassis number 038841-057039

116
 

Note!
Make sure that the vehicle has the latest software status

 

All vehicles

117
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

 

Installation

118
IMG-400000
 

Reinstall the removed parts in reverse order.