Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
C30 2011

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
312015301.230793925, 31269373
Parking assistance, front




 
Equipment
IMG-242205
IMG-345497
IMG-330288
IMG-239664
IMG-240693
IMG-239981
IMG-333288
IMG-333293
IMG-332314

IMG-253357


 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

1
IMG-344336
 

2
IMG-352653
 

  • Clean the sensors. Use: Isopropanol

  • Allow to dry.

3
IMG-352654
 

  • Carefully mat the surface down. Use: Glasspaper, grade P1000

4
IMG-352653
 

  • Clean the sensors again.

  • Use: Isopropanol

  • Allow to dry.

  • Avoid contact with the cleaned surfaces.

5
IMG-352655
 


Caution!

Protect the connections' contact surfaces against paint.


  • Paint the sensors in the same colour code as the vehicle.

  • Use Volvo Touch-up paint. (Only use base coat.)

  • Use: Volvo 2-K Varnish. P/N: 31335447


Note!

Also read the instructions on the spray can.


6
IMG-352658
 


Caution!

The paint must have dried after the first application.


7
IMG-245980
 

  • Turn the ignition switch to position 0.


    Note!

    Wait at least one minute before unplugging the connectors or removing other electrical equipment.


8
IMG-225646
 

  • Raise the car

  • Remove the screws and the engine splash guard.

9
IMG-225652
 

  • Lower the car

  • Carefully grasp the cover for the high pressure washing for the headlamps and pull until the catches are accessible.

10
J8903376
 

  • Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.

  • Carry out on both sides

11
J8601087
 

  • Push in the centre of the five clips (1). Remove the clips.

  • Remove the two screws (2)

12
IMG-352836
 

  • Remove the screws for the inner wing.

13
IMG-253443
 

  • Take a weatherstrip tool and pry between the headlamp bumper cover (1)

  • Then insert the weatherstrip tool in the cut-out (2) and pull straight out until the hooks (3) release

  • Repeat the operation on the other side

14
IMG-253444
 


Hint

Removal of the bumper is facilitated if carried out by 2 people.


  • Pull the ends of the bumper cover straight out so that the release from the wing liner.

  • Pull the bumper cover straight out until the hooks under the headlamps release, detach the connectors for the fog lamps and place the bumper cover on a surface that will not damage the paint.

15
IMG-253445
 

  • Locate the 4 markings on the inside of the bumper cover.

  • Mark the center with a scribe.

16
IMG-253447
 

  • Drill holes in the centers of the markings using a Ø 3 mm (7/64) diameter drill bit.

  • Drill out the holes. Use a Ø10 mm (25/64") diameter drill bit.

  • 17
    IMG-253523
     

    • Enlarge the holes in the bumper cover using hole tool P/N 9997234. Place the hole tool's support sleeve on the inside, and the cutting component on the outside of the bumper cover.

    18
    IMG-253524
     

    • Clean the inside of the bumper cover using a mild soap solution.

    • Clean around the holes and the markings using isopropanol.

    • Allow to dry.

    • Apply a thin layer of activator, part no. 8637 076, to the cleaned surfaces and let dry for approx. 10 min.

    19
    IMG-253525
     

    • Take the 4 holders from the kit.

    • Clean the surfaces as illustrated. Use: Isopropanol

    • Allow to dry.

    • Apply a thin layer and even layer of activator. art.no.. 8637076.

    20
    IMG-253530
     


    Note!

    There are two types of member (energy absorbing).


      Plastic member:

    • Saw along the 2 markings, only through the outer part.

      Foam member (EPS):

    • Remove the foam member from the collision member.

    • Saw along the 2 markings.

    • Reinstall the foam member.

    21
    IMG-240082
     

    • Remove the panel.

    22
    IMG-253723
     

    • Remove the 2 clips and the soundproofing panel.

    23
    IMG-250923
     

    • Detach the front sill molding by first pulling it backwards at the front edge and then straight up so that the clips release.

    24
    IMG-253724
     

    • Detach the rear sill molding by first pulling it up at the front edge, and then unhooking it at the rear edge.

    25
    IMG-250925
     

    • Pull off the seat cushion for the rear seat, first at the rear edge where it is secured by one holder. Then at the front edge where it is secured by two holders.

    • Remove the seat cushion.

    26
    IMG-250926
     

    • Fold the central arm rest forward.

    • Remove the central arm rest by grasping each end and pulling upwards until it releases at the rear edge from the backrest's lugs (1).

    • Then pull forwards until the holders (2) on the sides of the backrest have slid out of the corresponding cut-out (3) in the central arm rest.

    27
    IMG-250927
     


    Note!

    Applies to right-hand drive cars. Steps 20-30 must not be mirrored


    • Fold the backrest forward.

    • Remove the cover for the backrest's right-hand mounting.

    28
    IMG-250928
     

    • Remove the screw and the locking sleeve.

    29
    IMG-250929
     

    • Fold the backrest away from the right-hand mounting.

    • Pull it out from the mounting at the arm rest and remove it.

    30
    IMG-250930
     

    • Pull off the rubber molding at the rear edge of the right-hand door opening.

    31
    IMG-251368
     

    • Detach the B pillar panel at the rear edge by prying the sides using a weatherstrip tool until the 2 clips release.

    32
    IMG-251369
     

    • Unhook the safety clip from the panel.

    • Angle out the panel at the lower edge, and then unhook it at the upper edge so that the upper clip releases.

    33
    IMG-251370
     

    • Remove the screw from the right-hand panel.

    • Carefully pull off the panel from the body side. It is secured by eleven clips on the inside.

    34
    IMG-240957
     

    • Lift up the floor hatch at the rear edge.

    • Pull it backwards so that it detaches at the front edge.

    • Turn the cover and lift out.

    35
    IMG-241183
     

    • Remove the tailgate's sill panel by pulling it up until the four clips on the upper side and the catches at the lower edge release.

    36
    IMG-253759
     

    • Remove the clips at the rear edge of the right-hand rear side panel.

    • Carefully pull the side panel off, starting at the front edge/upper edge and then straight back until all clips at the top edge have released.

    • Fold the panel inwards. Release it from the anchorage eyelets and lift it out of the load floor support.

    37
    IMG-241184
     

    • Lift out the spare wheel, jack and other parts from the storage compartment in the cargo floor support.

    38
    IMG-241200
     

    • Remove the 4 screw clips.

    39
    J3703545
     


    Note!

    Ensure that the cable harness does not lie against any moving components or too close to heat sources.


    • Take the short cable harness from the kit.

    • Remove the taped connector from the cable harness.

    • Pull the end with the loose terminals in under the headlamp

    • Continue to pull the cable harness (1) along the right-hand side of the car, under the expansion tank down to the cowl panel.

    • Route the cable so that it is concealed and cannot be damaged or worn. Secure the cable harness using tie straps so that it does not move.

    40
    J8504868
     

    • Unscrew the clips holding the floor carpet.

    • Push the floor carpet to one side to access the cowl panel inside.

    • Take care not to create folds in the carpet.

    41
    IMG-253760
     

    • Locate the hole for the rubber grommet under the insulation panel.

    • Make a small cut in the insulation panel starting just above the hole, continue to the center of the hole and then straight down.

    42
    IMG-253761
     

    • Push the carpet tabs to one side to access the rubber grommet in the cowl panel.

    • Remove the rubber grommet.

    43
    IMG-253762
     


    Note!

    Applies to cars with parking heaters Protect the coolant hose on the horizontal connection of the water pump when making the markings for holes.


    • Pierce holes through the heat insulation panel and out into the engine compartment, for hole-marking in the heat insulation panel in the engine compartment.

    44
    IMG-229750
     

    • Raise the car.

    • Cut out a hole in the heat insulation that is approx. 20 mm (25/32".) larger than the size of the rubber grommet.

    45
    IMG-235950
     

    • Take the rubber grommet from the kit and cut the top off the smaller rubber nipples

    • Lubricate the rubber grommet. Use low temperature grease (P/N 1161417).

    • Thread the rubber grommet on the cable harness.

    • Route the cable harness in through the hole and press the rubber grommet into the hole so that it seals properly.

    • Pull the cable harness so that the correct length remains in the engine compartment.

    • Make sure that the heating hose for the cable harness is in contact against the rubber grommet and secure it with a tie strap.

    46
    J3703487
     

    • Lower the car.

    • Release the catch on the connector that was taped.

    • Connect the pre-routed cable harness terminals in the connector as follows.

    • 1 Blue (BL)

      2 Green (GN)

      3 Violet (VO)

      4 Yellow (Y)

      5 White (W)

      6 Black (SB)

    • Press back the connector's catch.

    47
    J8505029
     

    • Take the long cable harness from the kit. Connect it to the connector which has just been prepared.

    • Route the cable harness from the lower edge of the A pillar and further back at the sill and under the carpet.

    • Fold back the carpet and screw the clip into place.

    48
    IMG-254124
     


    Note!

    Applies to left-hand drive cars


    • Route the cable harness further back and under the seat support and backwards and into the cargo compartment, along the existing cable harnesses.

    • Position the cable harness so that it does not get trapped or damaged.

    49
    IMG-254125
     


    Note!

    Applies to right-hand drive cars


    • Route the cable harness from the lower edge of the A pillar and further back under the carpet and behind the large side panel.

    50
    IMG-254127
     


    Note!

    Applies to right-hand drive cars


    • Route the cable harness under the floor's insulation panel over to the right-hand side.

    51
    IMG-254128
     

    • Route the cable further along the existing cable harnesses backwards and into the cargo compartment, to the right rear corner of the cargo floor support.

    • Position the cable so that is does not get trapped or damaged.

    52
    IMG-254223
     

    • Lift up the right-hand side cargo floor support.

    • Locate the parking assistance module (PAM). It is secured on the right-hand side of the cargo compartment floor, under the cargo floor support.

    53
    IMG-254224
     


    Note!

    Ensure that the connector's catch clicks and is securely positioned.


    • Connect the pre-routed cable to the vacant connection (middle) on the parking assistance module (PAM).

    54
    IMG-254225
     

    • Remove the protective film from one side of the double-backed tape.

    • Secure the tape on the holder.

    55
    IMG-246009
     

    • Remove the remaining protective film on the holder.

    • Install the centering tool in the holder according to the image.

    56
    IMG-254226
     


    Note!

    The holders must be mounted turned against the holes as illustrated. The holders must also be horizontal and in line with the bumper cover.


    • Press in the holder on the bumper cover.

    • Repeat the steps for the other holders.

    57
    IMG-247287
     


    Note!

    On left-hand drive cars, the large gray connector must be on the right-hand side. On right-hand drive cars the large gray connector must be on the left-hand side. (see point 54).


    • Connect the cable harness connectors to the sensors.

    • Install the sensors in their holders.

    58
    IMG-254243
     

    • Secure the end of the cable harness at the sensors to the bumper cover using butyl tape.

    59
    IMG-254246
     


    Note!

    On left-hand drive cars the large gray connector must be on the right-hand side. On right-hand drive cars it must be on the left-hand side.


    • Secure the cable harness to the bumper cover using butyl tape in the locations illustrated.

    60
    IMG-254248
     

    • Hold the bumper up against the car and connect the connector for the sensor cable to the connector at the car.

    • Secure the assembled connector on the member (1). Use a tie strap on each side of the connector.

    • Connect the connectors to any foglamps.

    • Slide the bumper cover into the correct position

    61
    IMG-254249
     

    • Guide the lower edge of the bumper cover into the guides.

    • Reinstall the bumper cover by repeating points in reverse order.

    • Reinstall the engine splash guard.

    62
    IMG-254251
     

    • Reinstall the side panel.

    • Reinstall the clip for the cargo floor support.

    • Reinstall the sill trim panel.

    63
    IMG-333974
     


    Note!

    There are ten clips on the reverse of the panel that must all engage in the body. Take care when aligning so that the clips do not break. Broken clips must be replaced with new ones.


    64
    IMG-251430
     

    • Reinstall the side panel, ensure that all clips engage.

    • Tighten the panel using existing screws.

    65
    IMG-251432
     

    • Reinstall the panel with the safety clip and the weatherstrip.

    66
    IMG-251433
     

    • Reinstall the rear sill trim panel, the 2 guides must be in the corresponding cut-outs in the side panel.

    • Reinstall the front sill trim panel.

    • Reinstall the backrest. Tighten the screws to 15 Nm (11 lbf.ft.).

    • Reinstall the arm rest.

    • Reinstall the seat cushion.

    67
    IMG-242268
     

    • Download software (application) for the accessory's function according to service information in VIDA. See VIDA or accessories catalogue for article number on software.