2016 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC70 2016
XC70 (08-) 2016

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313732621.031359467
Towbar, hitch




Equipment
IMG-345497
IMG-239664
IMG-239660
IMG-240693
IMG-256903
IMG-282923
IMG-282924

IMG-364299

IMG-364309


 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 
1
 

Applies to vehicles with twin rear silencers


Note!

To facilitate access when tightening the towbar member, the exhaust system must be cut at the marking according to the instructions. It is important to use this method, otherwise there is a risk of damaging the exhaust system if the silencers are forced down for example.


2
IMG-363036
 


Note!

This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.


  1. Used for focused part, the part that you are to do something with.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

3
IMG-261524
 

  • Note the engine version of the car.

  • Enter VIDA under:

    Engine with mountings/

    Intake and exhaust system/

    Silencers and exhaust lines/

    Silencer rear.

  • Order exhaust clamp for joining the exhaust system.

 
4
IMG-259683
 

Removal

  • Unscrew the two rubber stops.

5
IMG-259753
 

  • Remove the plastic nuts.

6
IMG-259755
 

  • Remove the three screws.

7
IMG-259754
 

  • Remove the three screws.

8
IMG-379389
 

  • Repeat the operation on the other side.

9
IMG-379404
 


Caution!

Press the bumper casing down when removing, so as not to damage the rear lights.



Note!

This step is easier with two people.


  • Repeat the operation on the other side.

10
IMG-379386
 


Note!

This step is easier with two people.


  • Release the connector's catch.

  • Unplug the connector.

11
IMG-379405
 


Caution!

Place the bumper cover on a suitable surface.



Note!

This step is easier with two people.


12
IMG-261414
 

  • Lift up the cargo floor and load base plate. Place a support under the base plate.

13
IMG-259759
 

  • Remove the screws.

14
IMG-259760
 

  • Carefully pull off the boot lid's sill panel, it is secured by six clips.

15
IMG-259761
 

  • Remove the screws in the collision member on both sides.

16
IMG-377019
 

  • Remove the panel.

17
IMG-377020
 

  • Remove the screw for the towing eyelet's mounting on the right-hand inside of the rear crossmember. Unscrew it enough that the collision member can be removed.


    Note!

    Do not damage the cable harness that is there.


18
IMG-259763
 

  • Remove the collision member.

 
19
IMG-260410
 

Accessory installation

Applies to vehicles without spare wheel


Note!

Check that there are no cable harnesses on the inside that obstruct the hole drilling process.


  • Measure and make markings for making holes for the screw for the towing ball cradle.

  • Pre-drill using a small drill bit. Drill out the hole to Ø 8 mm (5/16").

  • Deburr the edges of the hole, apply rustproofing agent and remove the drill swarf.

20
IMG-226142
 

  • Install the holder on the inside of the rear crossmember, and tighten it in using a screw and nut from the kit. Torque tighten to 10 Nm (7.5 lbf.ft.).

21
IMG-226143
 
  • Take the strap and storage bag from the kit.

  • Thread the strap in the holder.

 
22
IMG-260845
 

Applies to vehicles with AWD

  • Cut off the exhaust pipe with the pipe cutter according to the diagram. The cutting location is marked by a small indentation on the underneath of the pipe.

23
IMG-260846
 
  • Remove the rear rubber mounting at the final drive.

 
24
IMG-260847
 

Applies to vehicles with 2WD

  • Cut off the exhaust pipe with the pipe cutter according to the diagram. The cutting location is marked by a small indentation on the underneath of the pipe.

 
25
IMG-259825
 

Applies to all vehicles

  • Remove the screws from the rear mountings of the silencers.

  • Remove the silencers from the body.


Hint

Get help from a colleague for this procedure.


26
IMG-260849
 
  • Remove the six clips from the radiated heat shield.

27
IMG-260850
 
  • Fold the radiated heat shield down to access the inside of the side members.

28
IMG-364281
 
  • Remove the last part of the cover on the insides of the side members.

29
IMG-260852
 
  • Thoroughly clean away splashes of underseal, putty or dirt from the plate surfaces on the insides of the side members where the reinforcements shall be located.

30
IMG-261098
 
  • Check that the contact surfaces inside the side members are clean. If not, clean them opposite where the towing member's side plates shall be tightened.

  • Take the towing member from the kit and insert the two side plates in the holes in the rear edge of the side members.

31
IMG-260853
 
  • Take screws and reinforcements from the kit. Request the assistance of a colleague to hold and adjust the position of the towing member's weld nuts.


    Note!

    Ensure that the reinforcement bar is correctly positioned (see small image).


  • Tighten the screws alternately on both sides.

32
IMG-261123
 
  • Torque tighten the screws to 90 Nm (66.5 lbf.ft.) and angle tighten to 60°. There may be occasions that a protractor cannot be used on the torque wrench when angle-tightening joints in confined spaces. Instead use a hex screw head to determine the angle.

  • Make a mark on the screw head flange (1).

    Make another mark (2) in the side member or reinforcement bar.

    Now tighten the screw so that the screw head marking (1) lines up with the marking (2) on the side member/reinforcement bar.

    Repeat for all screws.

33
IMG-260855
 

Installation

  • Reinstall the heat shield.

34
IMG-261083
 
  • Reinstall the clips.

35
IMG-282943
 
  • File down the edges of the exhaust pipes.

  • Take a new exhaust clamp and thread it over the exhaust pipe on the car.

36
IMG-282946
 
  • Position the clamp so that the joint is in the middle. Make a mark at the lower edge using a pen.

37
IMG-282963
 
  • Request the assistance of a colleague, raise and reinstall the silencers with exhaust pipe in the exhaust clamp.

  • Refit the mountings for the silencers. Torque tighten the screws to 50 Nm (37 lbf. ft.).

38
IMG-260865
 
  • Reinstall the rear rubber mounting at the final drive.

39
IMG-282964
 
  • Position the exhaust clamp as illustrated using the marking made previously.

  • Tighten the nuts to 50 Nm (37 lbf.ft.).


    Note!

    Check for exhaust gas leaks.


40
IMG-259875
 
  • Rust proof the marked bare sheet surfaces on the collision member, the mounting lug for the towing eyelet bracket as well as the rear side members on the left and right-hand side.

41
IMG-259876
 
  • Reinstall the collision member with bracket to the towing eyelet and tighten the screws on both sides (seven) to 48 Nm (35.4 lbf.ft.).


    Note!

    Do not damage the cable harness that is on the towing eyelet's inner screw.


42
IMG-282983
 

  • To torque tighten the towing eyelet's inner screw, use 13 mm plugin tool for the torque wrench.


Note!

Do not damage the cable harness that is on the towing eyelet's inner screw.


43
IMG-364322
 
  • Reinstall the panel.

44
IMG-261101
 
  • Reinstall the panel.

45
IMG-377452
 
  • Remove the skid plate from the bumper cover.

46
IMG-377459
 

  • Locate the relevant markings on the bumper cover.

47
IMG-377460
 

  • Cut out following the markings.

48
IMG-377461
 

  • File down the edges.

49
IMG-377462
 

  • Locate the relevant markings on the skid plate.

50
IMG-377466
 

  • Apply tape as markings on the opposite side.

51
IMG-377464
 

  • Cut out following the markings.

52
IMG-377465
 

  • File down the edges.

  • 53
     

    • Install the tow bar's connector with cable harness according to the applicable installation instructions.

    54
    IMG-261125
     

    Installation

    • Connect the connector to the rear parking assistance, if applicable. Reinstall the bumper cover. Ensure that all hooks and guides engage.


    Note!

    Request the assistance of a colleague when carrying out this procedure to prevent damaging the bumper cover.


    55
    IMG-259891
     
    • Reinstall the screws.

    56
    IMG-259892
     
    • Reinstall the screws.

    57
    IMG-261127
     
    • Reinstall the nuts.

    58
    IMG-259894
     
    • Screw in the two rubber stops.

    59
    IMG-364326
     
    • Check that the end pipes of the silencers are correctly centered in the bumper cover cutout. If necessary, adjust the mountings at the rear silencer at the cutout point or at the joint between the silencer if the car if applicable.

    60
    J8903208
     
    • Remove the cover

    • Take the ball holder, ball, washer, nut, lock bolt and locking pin from the kit.

    • Insert the ball cradle in the towing member's square bracket until the holes in the ball holder and square bracket correspond.

    • Slide the locking bolt into the hole.

    • Lock the other side using the locking pin.

    • Position the ball in the hole on the ball holder.

    • Install the washer and nut. Torque tighten to 244 Nm (180 lbf.ft.).

     
    61
    IMG-228976
     

    Applies to vehicles without spare wheel

    • Remove the bag from the kit, put the towball inside and tie it up.

    • Wind the long strap twice around the bag and tighten firmly.

    62
    IMG-231220
     

     
    63
    IMG-228980
     

    Applies to vehicles with spare wheel

    • Remove the bag from the kit, put the towball inside and tie it up.

    • Wind the long strap twice around the bag and once around the wheel and tighten firmly.

    64
    IMG-226150
     
    65
    IMG-261415
     

    Applies to all vehicles

    • Reinstall the base plate and load floor.

    66
    IMG-228982
     
    • Press the protective cover into the towing member's square bracket.