2015 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 2015
V40 (13-) 2015

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313479781.231347975
Parking assistance, rear




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

999 7234 Hole stamp

Tool number:999 7234

Tool description:Hole stamp

Tool boards:80

 

951 2950 Glue gun (kit)

Tool number:951 2950

Tool description:Glue gun (kit)

Tool boards:08


Materials

Designation

Part number

Isopropanol

1161721

Sand paper P1000

Volvo Original Touch-up paint

Varnish 2-component

31335447

Primer

1161765

Activator

8637076

Glue

9511027

Mixing pipe

1161730


Equipment
IMG-242205
IMG-345497
IMG-239660

IMG-373952

IMG-377777


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

After installation, the car must not be washed for 48 hours

When installing, the car must retain a temperature of 20 degrees C.

After installation, the car must not be driven for 2 hours

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Paintwork

4
IMG-373951
 
5
IMG-344142
 

Clean the surface.

Use: 1161721, Isopropanol

6
IMG-344141
 

Matt the surface gently.

Use: , Sand paper P1000

7
IMG-344142
 

Clean the surface.

Use: 1161721, Isopropanol

8
IMG-344251
 

Note!
Paint the sensors the same colour code as the vehicle.

Use: , Volvo Original Touch-up paint

Use base coat only.

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

9
IMG-333934
 

Caution!
First the paint must dry after painting.

 

Removal

10
IMG-332193
 

Set the ignition key to position 0.

11
IMG-371925
 

Note!
Orientation view

12
IMG-372212
 

Measure and mark as illustrated.

13
IMG-372210
 
14
IMG-372209
 


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

15
IMG-372207
 
 

Accessory installation

16
IMG-372208
 
 

Removal

17
IMG-356526
 
18
IMG-356597
 
19
IMG-356582
 
20
IMG-366013
 
 

Accessory installation

21
IMG-373525
 
22
IMG-377735
 

If a relay is installed in the slot indicated, nothing further needs to be done regarding the fuse box.

If no relay is installed in the slot indicated, relay and fuse must be installed as shown below.

23
IMG-377778
 
24
IMG-377754
 

Reinstall the removed part.

 

Removal

25
IMG-354413
 
26
IMG-372410
 

Repeat on the other side.

27
IMG-372405
 

Remove the screws.

Repeat on the other side.

28
IMG-374150
 

Remove the screws.

29
IMG-355092
 

Repeat on the other side.

30
IMG-357976
 

Repeat on the other side.

31
IMG-355184
 

Note!
This step is easier with two people.

Release the connector's catch.

Disconnect the connector.

32
IMG-355166
 

Caution!
Place the Bumper Cover on a suitable surface.


Note!
This step is easier with two people.

 

Accessory installation

33
IMG-373903
 

Locate the markings for the positions.

34
IMG-373904
 

Use: Scribe

35
IMG-373905
 
36
IMG-373906
 

Caution!
Sharp end of tool must be on outside of cover.


Use special tool: T9997234, Hole stamp

37
IMG-373909
 

Clean the surfaces.

Use: 1161721, Isopropanol

38
IMG-373913
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

39
IMG-373914
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

40
IMG-373916
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

41
IMG-373957
 

Clean the surfaces.

Use: 1161721, Isopropanol

42
IMG-373958
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

43
IMG-373959
 

Clean the surfaces.

Use: 1161721, Isopropanol

44
IMG-373960
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

45
IMG-373926
 

Clean the surface.

Use: 1161721, Isopropanol

46
IMG-373927
 

Clean the surface.

Use: 1161721, Isopropanol

47
IMG-373928
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

48
IMG-373929
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

 

Removal

49
IMG-373342
 

Disconnect the connector.

50
IMG-373343
 

Remove the screw.

51
IMG-373340
 
52
IMG-372237
 

Remove the screws.

53
IMG-373346
 

Unhook the clip(s).

54
IMG-358146
 
 

Accessory installation

55
IMG-358137
 

Install component that comes with the accessory kit.

56
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

 

Installation

57
IMG-373355
 
58
IMG-372237
 

Reinstall the screws.

59
IMG-373358
 
60
IMG-373343
 

Reinstall the screw.

61
IMG-373357
 

Connect the connector.

62
IMG-373386
 
 

Removal

63
IMG-355927
 
64
IMG-355932
 
65
IMG-372962
 

Note!
Orientation view

66
IMG-372961
 

Remove the panel.

67
IMG-368833
 
68
IMG-360944
 

Repeat on the other side.

69
IMG-360951
 
70
IMG-355945
 
71
IMG-355946
 

Remove the screws.

72
IMG-356006
 

Remove the panel.

73
IMG-373665
 

Detach the panel.

74
IMG-373664
 

Disconnect the connector, if applicable.

75
IMG-355942
 

Remove the panel.

76
IMG-356008
 

Remove the panel.

77
IMG-356009
 

Disconnect the connector, if applicable.

78
IMG-356007
 

Remove the panel.

79
IMG-373178
 
80
IMG-373168
 

Remove the nuts.

81
IMG-358046
 
 

Accessory installation

82
IMG-358053
 
83
IMG-373391
 

Pull the wiring through.

Connect the connector.

84
IMG-373393
 

Install the cable.

85
IMG-372413
 

Locate the pre-routed connector.

Remove the tape.

86
IMG-372415
 

Connect the connector.

87
IMG-359181
 

Note!
Prepare and install one holder at a time.

88
IMG-373924
 

Note!
Ensure that the tape is fixed to the surface.

Remove the protective film.

89
IMG-373925
 

Note!
Ensure that the tape is fixed to the surface.

Remove the protective film.

90
IMG-373932
 

Clean the surfaces.

Use: 1161721, Isopropanol

91
IMG-373934
 

Clean the surfaces.

Use: 1161721, Isopropanol

92
IMG-373931
 

Warning!
Make sure to provide adequate ventilation.


Warning!
Wear protective gloves.

Apply a thin and even layer.


Use special tool: T9512950, Glue gun (kit)

Use: 9511027, Glue

Use: 1161730, Mixing pipe

93
IMG-373930
 

Warning!
Make sure to provide adequate ventilation.


Warning!
Wear protective gloves.

Apply a thin and even layer.


Use special tool: T9512950, Glue gun (kit)

Use: 9511027, Glue

Use: 1161730, Mixing pipe

94
IMG-373964
 

Note!
Note the position.

95
IMG-373965
 

Note!
Note the position.

96
IMG-372315
 
97
IMG-372304
 

Note!
Apply pressure only where the tape is located.

98
IMG-372303
 

Note!
Hold the part securely at the marker arrows when removing the tool.

99
IMG-373962
 

Install component that comes with the accessory kit.

100
IMG-373963
 

Install component that comes with the accessory kit.

101
IMG-373967
 

Put the wiring in the Bumper cover without installing the wiring.

102
IMG-373743
 

Connect the two painted sensors to the external connections.

103
IMG-373971
 

Repeat on the other side.

104
IMG-373972
 

Repeat on the other side.

105
IMG-373974
 

Note!
Do not yet tighten the clamps.

106
IMG-373980
 

Note!
Do not yet tighten the clamps.

107
IMG-373981
 

Adjust the position of the wiring harness.

Tighten the cable ties.

108
IMG-373998
 
 

Installation

109
IMG-372231
 

Place the Bumper Cover in position for installation.

Connect the connectors.

110
IMG-358175
 
111
 

Reinstall the removed parts in reverse order.

112
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31330851