Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2018
XC60 (18-) 2018

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
307957121.232204026, 32204027
Fuse box, accessory




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Isopropanol

1161721


Equipment
IMG-345497
IMG-239664
IMG-239667

IMG-451882


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-422101
 
4
IMG-414614
 
5
IMG-414995
 

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

6
IMG-415047
 
7
IMG-415049
 

Release the catch.

Remove the marked part.

8
IMG-417443
 
9
IMG-417446
 


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

10
IMG-418525
 

Remove the screw.

11
IMG-414611
 

Remove the marked part.

12
IMG-415830
 

Repeat on the other side.

13
IMG-415831
 

Remove the screw.

Repeat on the other side.

14
IMG-425291
 

Remove the screws.

15
IMG-425295
 

Remove the marked part.

16
IMG-427005
 

Disconnect the connectors.

Remove the panel.

 

Vehicles with air suspension

17
IMG-427655
 

Remove the screw.


Tightening torque: Suspension Module (SUM), to Bracket , 4 Nm

18
IMG-427661
 

Release the lock.

19
IMG-427673
 

Fold marked part aside.

 

All vehicles

 

Accessory installation

20
IMG-451020
 

Clean the surface.

Use: 1161721, Isopropanol

21
IMG-451022
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install component that comes with the accessory kit.

When installing Velcro tape the surface must maintain a temperature of at least +20 ° C (68°F).

22
IMG-446461
 

Clean the surface.

Use: 1161721, Isopropanol

23
IMG-446462
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install component that comes with the accessory kit.

24
IMG-451974
 

Install the marked component.

Install the cable.

Use a cable tie

25
IMG-451971
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

 

Vehicles with towbar

26
IMG-451776
 

Disconnect the connector.

27
IMG-451895
 

Connect the connectors.

Install the cables.

Use a cable tie

 

Vehicles without tow hitch.

28
IMG-451901
 

Locate the pre-routed connectors.

Connect the connectors.

Install the cables.

Use a cable tie

 

All vehicles

29
IMG-423576
 

Remove the marked part.

30
IMG-416273
 

Remove the nut.

Fold marked part aside.

31
IMG-416275
 

Release the catches.

Fold marked part aside.

32
IMG-389347
 

Remove the marked part.

33
IMG-446581
 

Connect the cable.

34
IMG-446585
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

35
IMG-389348
 

Reinstall the removed part.

36
IMG-416277
 

Reinstall the removed part.

37
IMG-451880
 

Install components that come with the accessory kit.

38
IMG-451923
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

39
IMG-388631
 
40
IMG-388638
 

Remove the nut.

41
IMG-446557
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

42
IMG-388633
 
 

Installation

43
 

Reinstall the removed parts in reverse order.