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| | Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.
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| | There may be parts in the accessories kit that are not needed for this installation. |
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|  | | IMG-440436 |
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| | Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps. |
Used for focused component, the component with which you will do something. Used as extra colors when you need to show or differentiate additional parts. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc. Used when the component is not fully removed from the vehicle but only hung to the side. Used for standard tools and special tools. Used as background color for vehicle components. Used for accessory components.
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|  | | IMG-439740 |
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|  | | IMG-400006 |
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| | Drain the cooling system according to service information in VIDA: Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.
Use special tool: T9997669, Key
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|  | | IMG-403425 |
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| | Remove the marked detail/details. Use: Pliers 31423632
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|  | | IMG-426018 |
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| | Remove the screws. Remove the marked part. |
|  | | IMG-438237 |
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| | Remove the screws. Remove the marked part. |
|  | | IMG-439752 |
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| | Remove the clips. Remove the nuts. |
|  | | IMG-439754 |
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| | Remove the screws. Remove the clip. |
|  | | IMG-439755 |
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|  | | IMG-439819 |
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|  | | IMG-440215 |
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| | Secure the template with tape. |
|  | | IMG-440216 |
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| | Caution!
Cut carefully to avoid unintentional damage or personal injury. |
Cut out following the template. Make a mark by cutting a thin cut. Remove template. |
|  | | IMG-440041 |
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| | Use a drill with the stated size Use: Air-powered air saw
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|  | | IMG-440192 |
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| | Install component that comes with the accessory kit. Check that the flange of the part is in full contact with bumper cover. Adjust the hole with a file or knife as necessary. |
|  | | IMG-440181 |
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| | Install component that comes with the accessory kit. |
|  | | IMG-440194 |
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|  | | IMG-440190 |
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| | Note!
Do not fully tighten the nut yet. |
Install components that come with the accessory kit. |
|  | | IMG-440208 |
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| | Install component that comes with the accessory kit. This is used as a counterhold. |
|  | | IMG-440209 |
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| | Tighten the nut. Use hands only. |
|  | | IMG-440605 |
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|  | | IMG-440607 |
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| | Release the catches. Fold marked part aside. |
|  | | IMG-440610 |
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| | Remove the nut. The item is to be reused. |
|  | | IMG-440611 |
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| | Connect the prerouted cable. Install the nut.
Tightening torque: M6
, 10 Nm
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|  | | IMG-440608 |
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| | Reinstall the removed part. |
|  | | IMG-441390 |
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| | Caution!
No grease on contact surfaces. |
Cable from front socket Lubricate the O-ring. |
|  | | IMG-445566 |
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| | Cable from front socket Engine heater cable
Connect the cable. Install the catch. |
|  | | IMG-445565 |
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| | Place the cable tie as illustrated. |
|  | | IMG-445577 |
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| | Position/route the cables as illustrated. |
|  | | IMG-445575 |
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| | Position/route the cables as illustrated. |
|  | | IMG-445595 |
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| | Position/route the cables as illustrated. |
|  | | IMG-445592 |
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| | Note!
Image shows vehicle without battery. |
Attach the clip. |
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|  | | IMG-452184 |
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|  | | IMG-452185 |
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| | Remove the cable harness clips. The part is to be reused. |
|  | | IMG-452194 |
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| | Warning!
Be prepared to collect escaping fluid. |
Release the lock. Undo the hose from the connection. |
|  | | IMG-452191 |
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| | Release the lock. Undo the hose from the connection. The item is not to be reused. |
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|  | | IMG-452195 |
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| | Note!
Do not fully tighten the bolt. |
Assemble components that come with the accessory kit. |
|  | | IMG-452205 |
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| | Adjust the position of the component according to image. Tighten the screw.
Tightening torque: M6
, 10 Nm
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|  | | IMG-452236 |
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| | Note!
The markings must be opposite each other. |
Assemble components that come with the accessory kit. |
|  | | IMG-452250 |
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| | Place the component where indicated in the graphic. Install the wiring harness. |
|  | | IMG-452257 |
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| | Connect the hose. Make sure that the lock has been activated. |
|  | | IMG-452260 |
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| | Connect the hose. Make sure that the lock has been activated. |
|  | | IMG-452263 |
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| | | IMG-441390 |
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| | Caution!
No grease on contact surfaces. |
Lubricate the O-ring. |
|  | | IMG-452266 |
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| | Connect the prerouted cable. Install the catch. |
|  | | IMG-452269 |
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| | Measure and mark as illustrated. Make a hole, using the tool indicated. |
|  | | IMG-452272 |
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| | Use: , Rust inhibitor, low viscosity
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|  | | IMG-452273 |
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| | Place the cable tie as illustrated. Position/route the cable as illustrated. Tighten the cable tie. |
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| | | IMG-400006 |
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| | Fill the cooling system according to the service information in VIDA: Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.
Use special tool: T9512955, Cover
Use special tool: T9814192, Hose
Use special tool: T9512957, Coolant Reservoir
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|  | | IMG-377070 |
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| | Reinstall the removed parts in reverse order. |
|  | | IMG-405228 |
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| | Note!
Make sure to follow the sequence indicated. |
Tightening torque: Aluminum wheel rim to wheel hub
Stage 1:
4 Nm
Stage 2:
50 Nm
Stage 3:
140 Nm
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