Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2016
XC90 (16-) 2016 B4204T27, XC90 (16-) 2016 B4204T20, XC90 (16-) 2016 B4204T23

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314541751.031664494, 31454174
Electric engine heater (Vehicles without fuel operated auxiliary heater)




IMG-403412




 

Special tools

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-239980
IMG-240693
IMG-239681

IMG-405226

IMG-405227


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 
  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Disconnecting the battery

3
IMG-394535
 
4
IMG-394779
 
5
IMG-387004
 

Remove the panel.

6
IMG-394520
 

Remove the battery's negative cable.

 

Removal

7
IMG-382528
 

Open the hood.

8
IMG-404645
 

Fold marked part aside.

9
IMG-404650
 

Remove the marked part.

10
IMG-404655
 

Remove the marked part.

11
IMG-382204
 

Remove the clips.

Remove the screws.

Remove the marked part.

12
IMG-387143
 

Remove the clips.

13
IMG-392033
 

Note!
Orientation view

14
IMG-391976
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

15
IMG-404717
 

Loosen the clip.

Disconnect the connector.

16
IMG-404710
 

Loosen the hose clamp.

Undo the hose from the connection.

17
IMG-404740
 

Remove the marked part.

18
IMG-404771
 

Disconnect the connectors.

19
IMG-404745
 

Remove the screws.

Remove the marked part.


Tightening torque: M6 , 10 Nm

20
IMG-404751
 

Remove the screw.


Tightening torque: Battery cable terminal, to Extra battery , 6.5 Nm

21
IMG-404757
 

Remove the nut.

Fold marked part aside.


Tightening torque: Nut (M6), to BCSM , 10 Nm

22
IMG-404765
 

Remove the marked part.

23
IMG-404800
 

Remove the nuts.


Tightening torque: Nut (M8), to BCSM , 24 Nm

24
IMG-404802
 

Note!
The graphic shows the back of the component before removal.

25
IMG-404807
 

Release the catches.

26
IMG-404810
 

Remove the marked part.

27
IMG-404820
 

Release the locks.

Fold marked part aside.

28
IMG-404825
 

Remove the screws.

Remove the marked part.


Tightening torque: Battery box, to Body , 13 Nm

29
IMG-404980
 

Note!
Use suitable paper to absorb any escaping fluid.

Loosen the clip.

Release the locks.

Remove the part carefully

30
IMG-404981
 

Note!
Use suitable paper to absorb any escaping fluid.

  1. Release the lock.

  2. Undo the hose from the connection.

31
IMG-404982
 

Note!
Use suitable paper to absorb any escaping fluid.

  1. Release the lock.

  2. Loosen the hose clamp.

  3. Remove the marked part.

The part is not to be reused.

32
IMG-404983
 

Install the catch.

 

Accessory installation

33
IMG-405117
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.


Note!
Use a sharp knife.

Remove the marked part.

34
IMG-405119
 

Install component that comes with the accessory kit.


Tightening torque: M6 , 10 Nm

35
IMG-405120
 

Install component that comes with the accessory kit.

Tighten the hose clamp.

36
IMG-405122
 

Install component that comes with the accessory kit.

Note the position.

37
IMG-405123
 

Locate relevant marking.

Install component that comes with the accessory kit.

38
IMG-405135
 

Install component that comes with the accessory kit.

A click confirms that the component is in the correct position.

39
IMG-405145
 

Note the position.

Install component that comes with the accessory kit.

40
IMG-405203
 

Install the hose.

Install the clips as illustrated.

41
IMG-405206
 

Reinstall the removed part.

42
IMG-405141
 
  1. Note the position.

  2. Install component that comes with the accessory kit.


  3. Tightening torque: M5 , 5 Nm

43
IMG-405150
 

Install the hose.

Tighten the hose clamp.

44
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

45
IMG-405166
 

Install component that comes with the accessory kit.

Install the catch.

46
IMG-405165
 

Caution!
Make sure to locate the wiring in such a way that any damage caused by heat or excessive wear is avoided.

Install component that comes with the accessory kit.

Tighten the cable ties.

47
IMG-405180
 

Caution!
Make sure to locate the wiring in such a way that any damage caused by heat or excessive wear is avoided.

Install the clips as illustrated.

Tighten the cable ties.

48
IMG-405186
 

Install the clips as illustrated.

Tighten the cable tie.

 

Removal

49
IMG-403416
 

Note!
Orientation view

50
IMG-403425
 

Remove the marked part.

Use: Pliers

51
IMG-403428
 

Remove the marked part.

52
IMG-403430
 

Remove the marked part.

 

Vehicles with air suspension

53
IMG-406660
 

Loosen the clip.

 

All vehicles

54
IMG-398442
 

Remove the screws.

Remove the clip.

55
IMG-398445
 

Remove the nuts.

Remove the screw.

56
IMG-398443
 

Remove the screws.

Remove the marked part.

57
IMG-398446
 

Remove the screw.

Remove the clips.

58
IMG-397073
 

Remove the marked part.

 

Accessory installation

59
IMG-398765
 
60
IMG-399407
 

Locate relevant marking.

Use: Air-powered air saw

Adjust the hole with a file or knife as necessary.

61
IMG-404675
 

Install component that comes with the accessory kit.

Pull the wiring through.

62
IMG-392461
 
  1. Install component that comes with the accessory kit.

  2. Use hands only.

63
IMG-404682
 

Note!
Note the position.

64
IMG-392261
 

Tighten the nut.

65
IMG-405225
 

Install the clip(s).

Tighten the cable tie.

66
IMG-391565
 

Note!
Orientation view

67
IMG-391573
 

Release the catches.

Fold marked part aside.

68
IMG-391924
 

Remove the nut.

The part is to be reused.

69
IMG-404695
 

Connect the prerouted cable.

70
IMG-404700
 

Install the nut.


Tightening torque: M6 , 10 Nm

71
IMG-391930
 

Press until a click is heard.

72
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

73
IMG-405191
 

Connect the cable.

74
IMG-405192
 

Install the catch.

75
IMG-405193
 

Install the clip(s).

Tighten the cable tie.

 

Installation

76
IMG-377070
 

Reinstall the removed parts in reverse order.

77
IMG-404661
 

Note!
Always follow the manufacturer's instructions when handling the equipment.


Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Fill with coolant and run the engine to operating temperature.

78
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

 

Connecting the battery

79
IMG-394580
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

80
IMG-394531
 

Warning!
The first time the vehicle is activated after the battery has been disconnected, this must be performed from the rear seat, avoid the work area for the air bags.