Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 2021
V60 (19-) 2021

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316500281.832270816, 32296489, 31454986
Towbar, foldable




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Isopropanol


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-239667
IMG-268803
IMG-240693

IMG-472801


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

4
IMG-426135
 
 

Disconnecting the battery

5
IMG-445810
 

Open the tailgate.

6
IMG-445825
 

Remove the marked part.

7
IMG-445938
 

Fold marked part aside.

Use: Interior trim remover

8
IMG-445939
 

Disconnect the connector.

Remove the marked part.

9
IMG-445943
 

Loosen the nut.

Remove the battery's negative cable.

 

Removal

10
IMG-414611
 

Remove the marked part.

11
IMG-446005
 
12
IMG-421142
 
13
IMG-446025
 

Note!
Orientation view

14
IMG-411349
 

Fold marked part aside.

15
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

16
IMG-411351
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 24 Nm

17
IMG-448712
 

Loosen the component indicated. Do not remove it.

Use: Interior trim remover

18
IMG-446380
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

The graphic shows the back of the component.

Disconnect the connectors.

19
IMG-457450
 

Remove the marked part.

 

Accessory installation

20
IMG-446095
 

Note!
Orientation view

21
IMG-446096
 

Clean the surface.

Use: , Isopropanol

22
IMG-446067
 

Clean the surfaces.

Use: , Isopropanol

23
IMG-446075
 
24
IMG-446080
 

Remove the protective film.

25
IMG-446081
 

Measure

Install components that come with the accessory kit.

26
IMG-446085
 

Remove the protective film.

27
IMG-446100
 

Note!
Ensure that the tape is fixed to the surface.

Install component that comes with the accessory kit.

 

Removal

28
IMG-446105
 

Remove the clips.

29
IMG-456529
 

Remove the screws.

30
IMG-451453
 

Remove the screws.

31
IMG-451454
 

Remove the nut.

32
IMG-449790
 

Fold the wing liner aside.

33
IMG-456555
 

Remove the screw.

34
IMG-446200
 

Loosen the component indicated. Do not remove it.

35
IMG-446201
 

Note!
This step is easier with two people.

Loosen the component indicated. Do not remove it.

36
 

Repeat the steps when removing on opposite side.

37
IMG-456545
 

Note!
Orientation view

Locate the connector.

38
IMG-453870
 

Note!
Orientation view


Note!
The graphic shows the back of the component before removal.

39
IMG-446215
 

Caution!
Place the Bumper Cover on a suitable surface.

Disconnect the connector.

Remove the marked part.

40
IMG-446230
 

Remove the screws.

Remove the clip.

Remove the marked part.

41
IMG-446387
 

Remove the marked detail/details.

The part is not to be reused.

42
IMG-446241
 

Remove the nuts.

The part is to be reused.

Repeat on the other side.

43
IMG-446240
 

Remove the marked part.

The part is not to be reused.

44
IMG-446244
 

Remove the marked part.

The part is not to be reused.

 

Accessory installation

45
IMG-446252
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

46
IMG-472802
 

Install the nuts

Repeat on the other side.

47
IMG-472804
 

Install component that comes with the accessory kit.

Repeat on the other side.

48
IMG-472806
 

Tighten the nuts.

Tighten the screw.


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 50 Nm
Stage 2: 30 Degree

Repeat on the other side.

49
IMG-446275
 

Note!
Note the position.

Route the wiring harness into the passenger compartment.

50
IMG-446287
 

Caution!
Make sure that the rubber grommet seals properly to the body.

 

Installation

51
IMG-446390
 

Reinstall the removed part.

Install the clip(s).

Install the screws.


Tightening torque: M6 , 10 Nm

52
IMG-446291
 

Reinstall the bumper.

Ensure that all clips engage.

 

Accessory installation

53
IMG-446629
 

Remove the nut.

The part is to be reused.

54
IMG-446612
 

Locate the pre-routed connectors.

Connect the connectors.

55
IMG-446615
 

Connect the prerouted cables.

Fasten the wiring harness using the existing clips.

56
IMG-446636
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

Fasten the wiring harness using the existing clips.

57
IMG-446320
 

Release the lock.

Remove the marked part.

58
IMG-446325
 

Note!
If position DF18 is occupied, ensure that a 40A fuse is mounted.

Install components that come with the accessory kit.

 

Vehicles without switch

59
IMG-457451
 

Note!
Orientation view

60
IMG-457535
 

The graphic shows the back of the component.

61
IMG-457531
 

Measure and mark as illustrated.

62
IMG-457454
 

Measure

Check the value.

63
IMG-457455
 

Make a hole, using the tool indicated.

64
IMG-457456
 

Remove the marked part.

Use: Air-powered air saw

65
IMG-457467
 

Install component that comes with the accessory kit.

 

Vehicles with switch

66
IMG-446345
 

Remove the marked part.

The part is not to be reused.

67
IMG-446350
 

Install component that comes with the accessory kit.

 

All vehicles

 

Installation

68
IMG-446375
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Connect the prerouted cable.

Connect the connectors.

69
IMG-457457
 

Reinstall the removed part.

 

Connecting the battery

70
IMG-446355
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

Tighten the nut.

 

Installation

71
 

Reinstall the removed parts in reverse order.

 

Accessory installation

72
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 30795625

 

Check

73
IMG-457472
 

Press the button.

74
IMG-446529
 

Fold out the towbar.

75
IMG-446530
 

If the components rub against each other, adjustments must be made to correct this.

76
IMG-348017
 

Warning!
Check for correct operation after the installation.


Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer.


Note!
The trailer module (TRM) must be programmed with correct software to function correctly.

  1. Left indicator lamp

  2. Fog tail lamps.

  3. Ground connection

  4. Right indicator lamp

  5. Right position lamp

  6. Brake light

  7. Left position lamp

  8. Back-up lamp

  9. Battery voltage, constant

  10. Battery voltage, ignition on

  11. Ground connection

  12. Not connected

  13. Ground connection

77
IMG-457472
 

Press the button.

78
IMG-446535
 

Fold in the towbar.