Protect the connections' contact surfaces against paint.
Paint the sensors in the same colour code as the vehicle.
Use Volvo Touch-up paint. (Only use base coat.)
Use: Volvo 2-K Varnish. P/N: 31335447
Also read the instructions on the spray can.
The paint must have dried after the first application.
Take a weatherstrip tool and pry between the headlamp bumper cover (1)
Then insert the weatherstrip tool in the cut-out (2) and pull straight out until the hooks (3) release
Repeat the operation on the other side
Removal of the bumper is facilitated if carried out by 2 people.
Pull the ends of the bumper cover straight out so that the release from the wing liner.
Pull the bumper cover straight out until the hooks under the headlamps release, detach the connectors for the fog lamps and place the bumper cover on a surface that will not damage the paint.
Drill holes in the centers of the markings using a Ø 3 mm (7/64) diameter drill bit.
Drill out the holes. Use a Ø10 mm (25/64") diameter drill bit.
Clean the inside of the bumper cover using a mild soap solution.
Clean around the holes and the markings using isopropanol.
Allow to dry.
Apply a thin layer of activator, part no. 8637 076, to the cleaned surfaces and let dry for approx. 10 min.
Take the 4 holders from the kit.
Clean the surfaces as illustrated. Use: Isopropanol
Allow to dry.
Apply a thin layer and even layer of activator. art.no.. 8637076.
There are two types of member (energy absorbing).
Foam member (EPS):
Remove the foam member from the collision member.
Saw along the 2 markings.
Reinstall the foam member.
Fold the central arm rest forward.
Remove the central arm rest by grasping each end and pulling upwards until it releases at the rear edge from the backrest's lugs (1).
Then pull forwards until the holders (2) on the sides of the backrest have slid out of the corresponding cut-out (3) in the central arm rest.
Applies to right-hand drive cars. Steps 20-30 must not be mirrored
Unhook the safety clip from the panel.
Angle out the panel at the lower edge, and then unhook it at the upper edge so that the upper clip releases.
Lift up the floor hatch at the rear edge.
Pull it backwards so that it detaches at the front edge.
Turn the cover and lift out.
Remove the clips at the rear edge of the right-hand rear side panel.
Carefully pull the side panel off, starting at the front edge/upper edge and then straight back until all clips at the top edge have released.
Fold the panel inwards. Release it from the anchorage eyelets and lift it out of the load floor support.
Ensure that the cable harness does not lie against any moving components or too close to heat sources.
Take the short cable harness from the kit.
Remove the taped connector from the cable harness.
Pull the end with the loose terminals in under the headlamp
Continue to pull the cable harness (1) along the right-hand side of the car, under the expansion tank down to the cowl panel.
Route the cable so that it is concealed and cannot be damaged or worn. Secure the cable harness using tie straps so that it does not move.
Unscrew the clips holding the floor carpet.
Push the floor carpet to one side to access the cowl panel inside.
Take care not to create folds in the carpet.
Locate the hole for the rubber grommet under the insulation panel.
Make a small cut in the insulation panel starting just above the hole, continue to the center of the hole and then straight down.
Applies to cars with parking heaters Protect the coolant hose on the horizontal connection of the water pump when making the markings for holes.
Take the rubber grommet from the kit and cut the top off the smaller rubber nipples
Lubricate the rubber grommet. Use low temperature grease (P/N 1161417).
Thread the rubber grommet on the cable harness.
Route the cable harness in through the hole and press the rubber grommet into the hole so that it seals properly.
Pull the cable harness so that the correct length remains in the engine compartment.
Make sure that the heating hose for the cable harness is in contact against the rubber grommet and secure it with a tie strap.
Lower the car.
Release the catch on the connector that was taped.
Connect the pre-routed cable harness terminals in the connector as follows.
1 Blue (BL)
2 Green (GN)
3 Violet (VO)
4 Yellow (Y)
5 White (W)
6 Black (SB)
Press back the connector's catch.
Take the long cable harness from the kit. Connect it to the connector which has just been prepared.
Route the cable harness from the lower edge of the A pillar and further back at the sill and under the carpet.
Fold back the carpet and screw the clip into place.
Applies to left-hand drive cars
Route the cable harness further back and under the seat support and backwards and into the cargo compartment, along the existing cable harnesses.
Position the cable harness so that it does not get trapped or damaged.
Applies to right-hand drive cars
Applies to right-hand drive cars
Route the cable further along the existing cable harnesses backwards and into the cargo compartment, to the right rear corner of the cargo floor support.
Position the cable so that is does not get trapped or damaged.
Lift up the right-hand side cargo floor support.
Locate the parking assistance module (PAM). It is secured on the right-hand side of the cargo compartment floor, under the cargo floor support.
Ensure that the connector's catch clicks and is securely positioned.
The holders must be mounted turned against the holes as illustrated. The holders must also be horizontal and in line with the bumper cover.
On left-hand drive cars, the large gray connector must be on the right-hand side. On right-hand drive cars the large gray connector must be on the left-hand side. (see point 54).
On left-hand drive cars the large gray connector must be on the right-hand side. On right-hand drive cars it must be on the left-hand side.
Hold the bumper up against the car and connect the connector for the sensor cable to the connector at the car.
Secure the assembled connector on the member (1). Use a tie strap on each side of the connector.
Connect the connectors to any foglamps.
Slide the bumper cover into the correct position
Guide the lower edge of the bumper cover into the guides.
Reinstall the bumper cover by repeating points in reverse order.
Reinstall the engine splash guard.
Reinstall the side panel.
Reinstall the clip for the cargo floor support.
Reinstall the sill trim panel.
There are ten clips on the reverse of the panel that must all engage in the body. Take care when aligning so that the clips do not break. Broken clips must be replaced with new ones.
Reinstall the rear sill trim panel, the 2 guides must be in the corresponding cut-outs in the side panel.
Reinstall the front sill trim panel.
Reinstall the backrest. Tighten the screws to 15 Nm (11 lbf.ft.).
Reinstall the arm rest.
Reinstall the seat cushion.