Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2017
S90 (17-) 2017

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322077511.132207420
Battery Charger (R-design)




IMG-450475




 

Materials

Designation

Part number

Low temperature grease

1161427


Equipment
IMG-345497
IMG-239664
IMG-240673

IMG-450196

IMG-449481


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Disconnecting the battery

2
IMG-394535
 
3
IMG-400002
 

Remove the battery's negative cable.

 

Removal

4
IMG-466880
 

Open the hood.

5
IMG-412677
 

Remove the clips.

Remove the marked part.

6
IMG-449526
 

Remove the screw.

7
IMG-449531
 

Remove the screws.

Remove the marked part.

 

Vehicles with diesel engines

8
IMG-449491
 

Loosen the marked detail.

9
IMG-449492
 

Remove the clips.

Remove the marked part.

10
IMG-449500
 
 

All vehicles

11
IMG-466882
 

Note!
Orientation view

12
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

13
IMG-415975
 

Remove the screws.

Remove the marked part.

14
IMG-466883
 

Remove the clips.

Remove the screws.

15
IMG-448299
 

Remove the nut.

16
IMG-421164
 

Remove the screws.

17
IMG-421165
 

Remove the nut.

Remove the clip.

18
IMG-421166
 

Remove the marked part.

19
IMG-448503
 

Remove the cable harness clips.

20
IMG-448504
 

Loosen the screws.

Remove the marked part.

21
IMG-448505
 

Caution!
Take extra care when handling the component.

Fold marked part aside.

22
IMG-448506
 

Remove the screws.

Remove the marked part.

 

Vehicles with parking assistance

23
IMG-450200
 

Disconnect the connector.

 

All vehicles

 

Accessory installation

24
IMG-450201
 
25
IMG-450205
 

Measure and mark out the centre.

Use a drill with the stated size

26
IMG-448275
 

Assemble components that come with the accessory kit.

27
IMG-466885
 

Pull the wiring through.

28
IMG-450245
 

Install components that come with the accessory kit.

Tighten the nut.

Use hands only.

29
IMG-450246
 

Connect the connector.

30
IMG-450250
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

31
IMG-448511
 

Position/route the cable as illustrated.

Use tape and attach the wire to the existing wiring harness.

 

Installation

32
IMG-448507
 

Reinstall the removed part.

Reinstall the screws.

33
IMG-448509
 

Reinstall the removed part.

34
IMG-448504
 

Reinstall the removed part.

Reinstall the screws.

35
IMG-448510
 

Reinstall the removed part.

 

Accessory installation

36
IMG-448290
 

Use detail according to image.

37
IMG-448386
 

Pull the wiring through.

38
IMG-448389
 

Pull the wiring through.

 

Vehicles with diesel engines

39
IMG-448408
 
 

All vehicles

40
IMG-400004
 

Note!
Images are displayed without front fender.

41
IMG-448418
 

Pull the wiring through.

42
IMG-448421
 

Install components that come with the accessory kit.

43
IMG-449536
 

Assemble components that come with the accessory kit.

44
IMG-448427
 

Assemble components that come with the accessory kit.

45
IMG-448450
 

Pull the wiring harness through.

46
IMG-440310
 

Lubricate the O-ring.

Use: 1161427, Low temperature grease

47
IMG-448458
 

Connect the cable.

Install the catch.

48
IMG-448469
 
49
IMG-449525
 
50
IMG-448470
 
51
IMG-448488
 

Caution!
Do not attach the clamb to the washer hose.

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

52
IMG-448491
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

53
IMG-448495
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

54
IMG-449529
 

Pull the wiring harness through.

Lower the car.

55
IMG-449534
 

Pull the wiring harness through.

56
IMG-449545
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

57
IMG-449615
 

Caution!
Ensure that the wire or wiring harness cannot rub against adjacent components.


Note!
Orientation view

RD = Red

BK = Black

58
IMG-449562
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

59
IMG-449560
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

60
IMG-449555
 

Position/route the cable as illustrated.

61
IMG-449557
 

Remove the nut.

62
IMG-449558
 

Connect the prerouted cable.

Install the nut.


Tightening torque: Nut (M8), to BCSM , 24 Nm

63
IMG-449616
 

Pull the wiring through.

64
IMG-449617
 

Install the wiring harness.

Use a cable tie

Raise the car.

65
IMG-449636
 

Note!
Orientation view

Ground connection

66
IMG-466585
 

Release the catches.

Loosen the marked detail.

67
IMG-466592
 

Remove the nut.

68
IMG-449730
 

Remove the tape.

69
IMG-449728
 

Connect the prerouted cables.

70
IMG-449695
 

Install the marked component.

Ensure that all clips engage.

71
IMG-449696
 

Install the nut.


Tightening torque: M6 , 10 Nm

72
IMG-448496
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

73
IMG-449600
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

74
IMG-440310
 

Lubricate the O-ring.

Use: 1161427, Low temperature grease

75
IMG-449601
 

Connect the cable.

Install the catch.

76
IMG-449602
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

 

Installation

77
 

Reinstall the removed parts in reverse order.

78
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

79
IMG-400003
 

Reinstall the battery's negative cable.