Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2018
S90 (17-) 2018 L.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316591101.131414985, 31414983
Alcohol lock, installation kit




 

Special tools

 

999 7606 Sleeve

Tool number:999 7606

Tool description:Sleeve

Tool boards:80

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08

 

999 7515 Puller

Tool number:999 7515

Tool description:Puller

Tool boards:30


Equipment
IMG-242205
IMG-345497
IMG-239660

IMG-420607


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Preparation

4
IMG-394535
 
 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-411195
 
 

Vehicles with spare wheel

7
IMG-411295
 

Remove the screw.

8
IMG-411296
 

Remove the marked part.

 

All vehicles

9
IMG-411216
 

Remove the part carefully

Use: Interior trim remover

10
IMG-411217
 

Disconnect the connector.

Remove the marked part.

11
IMG-411220
 

Remove the nut.


Tightening torque: M6 , 10 Nm


Use special tool: T9997606, Sleeve

Repeat on the other side.

12
IMG-414161
 

Remove the marked part.

 

Vehicles with keyless entry

13
IMG-413321
 
  1. Release the catches.

  2. Fold marked part aside.

14
IMG-410550
 

Remove the marked part.

 

All vehicles

15
IMG-417874
 
16
IMG-411322
 

Remove the clip.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

17
IMG-411349
 

Fold marked part aside.

18
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

19
IMG-411351
 

Remove the screw.


Tightening torque: M8 , 24 Nm

20
IMG-411205
 

Remove the screw.


Tightening torque: M8 , 24 Nm

Remove the marked part.

21
IMG-411355
 

Remove the nuts.

22
IMG-414370
 

Remove the panel.

23
IMG-414411
 

Release the lock.

Repeat on the other side.

Remove the marked part.

24
IMG-411342
 
25
IMG-414415
 

Remove the panel.

26
IMG-414423
 
27
IMG-414430
 
28
IMG-414431
 

Remove the screw.

29
IMG-414433
 

Remove the panel.

Use hands only.

30
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

31
IMG-414478
 

Release the catch.

Remove the marked part.

32
IMG-414482
 

Remove the marked part.

33
IMG-414483
 

Remove the panel.

34
IMG-387085
 
35
IMG-387086
 

Remove the screws.

36
IMG-403400
 

Note!
The graphic shows the back of the component before removal.

37
IMG-387107
 
38
IMG-383314
 

Remove the screws.

Detach the panel.

39
IMG-383315
 

Disconnect the connector.

Remove the panel.

40
IMG-386826
 

Fold the carpet aside.

41
IMG-383237
 

Remove the screws.

Remove the panel.

42
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

43
IMG-414575
 

Remove the panel.

44
IMG-390091
 

Disconnect the connector, if applicable.

45
IMG-414580
 

Remove the panel.

46
IMG-383729
 

Remove the panel.

47
IMG-386974
 

Fold the carpet aside.

48
IMG-397280
 

Remove the marked part.

49
IMG-397244
 

Detach the panel.

50
IMG-397247
 

Remove the panel.

51
IMG-414091
 

Depress the locking device.

Remove the marked part.

52
IMG-416273
 

Remove the nut.

Fold marked part aside.

53
IMG-416275
 

Release the catches.

Fold marked part aside.

54
IMG-389347
 
 

Accessory installation

55
IMG-419294
 

Caution!
If the stated location in the fuse block is occupied, follow the instruction below.

56
IMG-425031
 

Remove the marked part.

The part is to be reused.

57
IMG-425032
 
58
IMG-425915
 
59
IMG-425035
 

Remove the terminal. Use the wire only.

60
IMG-425920
 
61
IMG-425928
 


Use special tool: T9512620, Stripping tool (for wiring)

62
IMG-425933
 
63
IMG-425934
 
64
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

65
IMG-425051
 

Caution!
Make sure that the surrounding components are protected from heat.


Use special tool: T9512777, Hot-air gun

 

All vehicles

66
IMG-422774
 
67
IMG-389348
 
68
IMG-416277
 

Reinstall the removed part.

69
IMG-420470
 

Install component that comes with the accessory kit.

70
IMG-420426
 

Position/route the cable as illustrated.

Tighten the cable tie.

71
IMG-416942
 

Remove the part carefully

72
IMG-420428
 

Position/route the cable as illustrated.

Use a cable tie

73
IMG-420429
 

Position/route the cable as illustrated.

Use a cable tie

74
IMG-420431
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

75
IMG-420435
 

Position/route the cable as illustrated.

76
IMG-420437
 

Note!
Route the wiring between floor carpet and air duct.

Position/route the cable as illustrated.

77
IMG-420506
 
78
IMG-420507
 
79
IMG-420541
 

Route the wires adjacent to existing wirings.

80
IMG-388631
 
81
IMG-388638
 

Remove the nut.

82
IMG-388639
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

83
IMG-388633
 
84
IMG-419341
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

85
IMG-419346
 

Remove the marked part.

86
IMG-419642
 

Depress the locking device.

Release the connector's catch.

87
IMG-419701
 

Depress the locking device.

Remove the marked part.

88
IMG-419661
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

 

Removal

89
IMG-419356
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

90
IMG-419427
 

Depress the locking device.

Release the connector's catch.

91
IMG-419435
 

Release the catches.

Remove the marked part.

92
IMG-419440
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

 

Preparation

93
IMG-420320
 

Open the hood.

 

Removal

94
IMG-419372
 

Remove the marked part.

Use: Electrician's screwdriver

Repeat on the other side.

95
IMG-419375
 

Remove the nut.

Repeat on the other side.


Tightening torque: Windshield wiper arm , 28 Nm

96
IMG-419376
 

Fold marked part aside.

97
IMG-419377
 

Caution!
The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Disconnect the connectors.

Loosen the clips.

98
IMG-419379
 

On both sides.


Use special tool: T9997515, Puller

99
IMG-419382
 

Fold marked part aside.

Repeat on the other side.

100
IMG-419383
 

Remove the clips.

Remove the marked part.

Repeat on the other side.

101
IMG-419405
 

Remove the marked part.

102
IMG-419410
 

Loosen the clips.

Remove the screws.

Remove the marked part.

103
IMG-419412
 

Remove the screws.

Remove the marked part.


Tightening torque: M6 , 10 Nm

104
IMG-419411
 

Disconnect the connector.

105
IMG-419505
 

Release the catches.

Remove the marked part.

106
IMG-419542
 

Remove the nut.


Tightening torque: M6 , 10 Nm

107
IMG-419538
 

Release the locks.

Fold marked part aside.

108
IMG-419543
 

Release the connector's catch.

Disconnect the connector.

109
IMG-419572
 

Remove the screws.

110
IMG-420636
 

Loosen the nut.


Tightening torque: M8 , 24 Nm

Loosen the nuts.

111
IMG-420638
 

Fold marked part aside.

 

Accessory installation

112
IMG-419414
 

Remove the marked part.

113
IMG-419441
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

114
IMG-419442
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

115
IMG-419699
 

Install component that comes with the accessory kit.

116
IMG-420066
 

Position/route the cable harness as illustrated.

117
IMG-419482
 
118
IMG-419490
 

Remove the cable tie(s).

119
IMG-419491
 

Depress the locking device.

Remove the marked part.

120
IMG-419493
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

121
IMG-419521
 

Position/route the cable as illustrated.

Tighten the cable ties.

122
IMG-420652
 

Position/route the cable as illustrated.

123
IMG-419924
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

124
IMG-419560
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

125
IMG-420662
 

Install component that comes with the accessory kit.

126
 

Reinstall the removed parts in reverse order.

127
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.