Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2019
XC60 (18-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322593211.132259319
Battery Charger




IMG-455961




 

Materials

Designation

Part number

Low temperature grease

1161427


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-431830

IMG-458326

IMG-459534


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-440436
 
  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Disconnecting the battery

3
IMG-426135
 
4
IMG-400002
 

Remove the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

 

Removal

5
IMG-430856
 

Open the hood.

6
IMG-456025
 

Note!
The graphic shows the back of the component before removal.

7
IMG-456026
 

Remove the marked part.

8
IMG-456027
 

Fold marked part aside.

9
IMG-457305
 

Remove the clips.

Remove the marked part.

10
IMG-459941
 

Lift the marked component up

11
IMG-456216
 

Remove the clips.

Remove the marked part.

12
IMG-457360
 

Loosen the screws.

Remove the marked part.

13
IMG-459715
 

Note!
Orientation view

14
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

15
IMG-426018
 

Remove the screws.

Remove the marked part.

16
IMG-459717
 

Remove the screws.

Remove the marked part.

17
IMG-459719
 

Remove the screws.

Remove the marked part.

18
IMG-459720
 

Remove the clips.

19
IMG-457295
 

Remove the nuts.

 

Vehicles with air suspension

20
IMG-430818
 

Unhook the clip(s).

 

All vehicles

21
IMG-459738
 

Note!
The graphic shows the back of the component before removal.

22
IMG-430845
 

Remove the marked part.

 

Accessory installation

23
IMG-430741
 

Locate relevant marking.

24
IMG-430742
 
25
IMG-430740
 

Use: Air-powered air saw

26
IMG-456272
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

27
IMG-456274
 

Install component that comes with the accessory kit.

28
IMG-457303
 

Note!
Note the position.

29
IMG-456301
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

30
IMG-456305
 

Install component that comes with the accessory kit.

This is used as a counterhold.

31
IMG-457065
 

Tighten the nut.

Use hands only.

32
IMG-459938
 

Position/route the cables as illustrated.

33
IMG-459936
 

Pull the wiring through.

34
IMG-459750
 

Note!
Orientation view

35
IMG-400004
 

Note!
Images are displayed without front fender.

36
IMG-459752
 

Install components that come with the accessory kit.

Screw in the screw 2 turns.

37
IMG-458105
 

Assemble components that come with the accessory kit.

38
IMG-440310
 

Lubricate the O-ring.

Use: 1161427, Low temperature grease

39
IMG-459765
 

Connect the cable.

Install the catch.

40
IMG-459753
 

Install the marked components.

Install the screws.

41
IMG-459756
 

Tighten the bolts.

42
IMG-459536
 

Use detail according to image.

Adjust the position of the component according to image.

43
IMG-459911
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

44
IMG-459912
 

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

45
IMG-459913
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

46
IMG-459915
 

Pull the wiring harness through.

47
IMG-459914
 

Remove the screw.

48
IMG-459916
 
  1. Lift the marked component up

  2. Pull the wiring harness through.

49
IMG-449536
 

Install component that comes with the accessory kit.

50
IMG-459917
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

51
IMG-460679
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

52
IMG-459926
 

Pull the wiring harness through.

53
IMG-459928
 

Pull the wiring through.

54
IMG-459930
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

55
IMG-456951
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

56
IMG-457127
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

57
IMG-457495
 

Remove the nut.

The item is to be reused.

58
IMG-457411
 

Position wire as illustrated.

59
IMG-457465
 

Connect the prerouted cable.

Install the nut.


Tightening torque: Nut (M8), to BCSM , 24 Nm

60
IMG-459940
 

Install the cable.

Use a cable tie

61
IMG-430880
 

Note!
Orientation view

Ground connection

62
IMG-430905
 

Release the catches.

Fold marked part aside.

63
IMG-457129
 

Remove the nut.

The item is to be reused.

64
IMG-457110
 

Connect the prerouted cables.

Install the nut.


Tightening torque: M6 , 10 Nm

65
IMG-457111
 

Reinstall the removed part.

 

Installation

66
 

Reinstall the removed parts in reverse order.

67
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

68
IMG-400003
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

69
IMG-394531
 

Warning!
The first time the vehicle is activated after the battery has been disconnected, this must be performed from the rear seat, avoid the work area for the air bags.