Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2017
S90 (17-) 2017

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322077501.032207420
Battery Charger




IMG-448302




 

Materials

Designation

Part number

Low temperature grease

1161427


Equipment
IMG-345497
IMG-239664
IMG-240673

IMG-449480

IMG-449481


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Disconnecting the battery

2
IMG-394535
 
3
IMG-400002
 

Remove the battery's negative cable.

 

Removal

4
IMG-420320
 

Open the hood.

5
IMG-412677
 

Remove the clips.

Remove the marked part.

6
IMG-449526
 

Remove the screw.

7
IMG-449531
 

Remove the screws.

Remove the marked part.

 

Vehicles with diesel engines

8
IMG-449491
 

Loosen the marked detail.

9
IMG-449492
 

Remove the clips.

Remove the marked part.

10
IMG-449500
 
 

All vehicles

11
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

12
IMG-415975
 

Remove the screws.

Remove the marked part.

13
IMG-382210
 

Remove the clips.

Remove the screws.

14
IMG-448299
 

Remove the nut.

15
IMG-421164
 

Remove the screws.

16
IMG-421165
 

Remove the nut.

Remove the clip.

17
IMG-421166
 

Remove the marked part.

18
IMG-448503
 

Remove the cable harness clips.

19
IMG-448504
 

Loosen the screws.

Remove the marked part.

20
IMG-448505
 

Caution!
Take extra care when handling the component.

Fold marked part aside.

21
IMG-448506
 

Remove the screws.

Remove the marked part.

 

Accessory installation

22
IMG-448261
 
23
IMG-448272
 

Measure and mark out the centre.

Use a drill with the stated size

24
IMG-448275
 

Assemble components that come with the accessory kit.

25
IMG-448276
 

Pull the wiring through.

26
IMG-448277
 

Install components that come with the accessory kit.

Tighten the nut.

Use hands only.

27
IMG-448512
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

28
IMG-448511
 

Position/route the cable as illustrated.

Use tape and attach the wire to the existing wiring harness.

 

Installation

29
IMG-448507
 

Reinstall the removed part.

Reinstall the screws.

30
IMG-448509
 

Reinstall the removed part.

31
IMG-448504
 

Reinstall the removed part.

Reinstall the screws.

32
IMG-448510
 

Reinstall the removed part.

 

Accessory installation

33
IMG-448290
 

Use detail according to image.

34
IMG-448386
 

Pull the wiring through.

35
IMG-448389
 

Pull the wiring through.

 

Vehicles with diesel engines

36
IMG-448408
 
 

All vehicles

37
IMG-400004
 

Note!
Images are displayed without front fender.

38
IMG-448418
 

Pull the wiring through.

39
IMG-448421
 

Install components that come with the accessory kit.

40
IMG-449536
 

Assemble components that come with the accessory kit.

41
IMG-448427
 

Assemble components that come with the accessory kit.

42
IMG-448450
 

Pull the wiring harness through.

43
IMG-440310
 

Lubricate the O-ring.

Use: 1161427, Low temperature grease

44
IMG-448458
 

Connect the cable.

Install the catch.

45
IMG-448469
 
46
IMG-449525
 
47
IMG-448470
 
48
IMG-448488
 

Caution!
Do not attach the clamb to the washer hose.

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

49
IMG-448491
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

50
IMG-448495
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

51
IMG-449529
 

Pull the wiring harness through.

Lower the vehicle.

52
IMG-449534
 

Pull the wiring harness through.

53
IMG-449545
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

54
IMG-449615
 

Caution!
Ensure that the wire or wiring harness cannot rub against adjacent components.


Note!
Orientation view

RD = Red

BK = Black

55
IMG-449562
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

56
IMG-449560
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

57
IMG-449555
 

Position/route the cable as illustrated.

58
IMG-449557
 

Remove the nut.

59
IMG-449558
 

Connect the prerouted cable.

Install the nut.


Tightening torque: Nut (M8), to BCSM , 24 Nm

60
IMG-449616
 

Pull the wiring through.

61
IMG-449617
 

Install the wiring harness.

Use a cable tie

Raise the car.

62
IMG-449636
 

Note!
Orientation view

Ground connection

63
IMG-449680
 

Remove the nut.

64
IMG-449690
 

Release the catches.

Loosen the marked detail.

65
IMG-449730
 

Remove the tape.

66
IMG-449728
 

Connect the prerouted cables.

67
IMG-449695
 

Install the marked component.

Ensure that all clips engage.

68
IMG-449696
 

Install the nut.


Tightening torque: M6 , 10 Nm

69
IMG-448496
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

70
IMG-449600
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

71
IMG-440310
 

Lubricate the O-ring.

Use: 1161427, Low temperature grease

72
IMG-449601
 

Connect the cable.

Install the catch.

73
IMG-449602
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

 

Installation

74
 

Reinstall the removed parts in reverse order.

75
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

76
IMG-400003
 

Reinstall the battery's negative cable.