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| | Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.
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| | There may be parts in the accessories kit that are not needed for this installation. |
| | |
| | IMG-400010 |
|
| | Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps. |
Used for focused component, the component with which you will do something. Used as extra colors when you need to show or differentiate additional parts. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc. Used when the component is not fully removed from the vehicle but only hung to the side. Used for standard tools and special tools. Used as background color for vehicle components. Used for accessory components.
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| | IMG-461876 |
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| | IMG-461923 |
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| | Paint the sensors glossy black. |
| | IMG-461926 |
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| | Paint the sensors glossy black. |
| | |
| | IMG-454277 |
|
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| | IMG-454278 |
|
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| | IMG-454282 |
|
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| | |
| | IMG-453256 |
|
| | Clean the surface. Use: 1161721, Isopropanol
Allow to dry. |
| | IMG-453300 |
|
| | Clean the surface. Use: 1161721, Isopropanol
Allow to dry. |
| | IMG-453286 |
|
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| | IMG-453312 |
|
| | |
| | IMG-453319 |
|
| | Clean the surface. Use: 1161721, Isopropanol
Allow to dry. |
| | IMG-453320 |
|
| | Clean the surface. Use: 1161721, Isopropanol
Allow to dry. |
| | IMG-453324 |
|
| | Use: 31335448, Bonding primer, plastic
Also see the instructions on the container. Allow to dry. |
| | IMG-453327 |
|
| | Use: 31335448, Bonding primer, plastic
Also see the instructions on the container. Allow to dry. |
| | IMG-453324 |
|
| | Note! Use correct color following the vehicle's paint code. |
Use: , Volvo Original Touch-up paint
Use: 31335447, Varnish 2-component
Also see the instructions on the container. Allow to dry. |
| | IMG-453327 |
|
| | Note! Use correct color following the vehicle's paint code. |
Use: , Volvo Original Touch-up paint
Use: 31335447, Varnish 2-component
Also see the instructions on the container. Allow to dry. |
| | IMG-453254 |
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| | |
| | IMG-444070 |
|
| | Clean the surface. Use: 1161721, Isopropanol
Allow to dry. |
| | IMG-444071 |
|
| | Matt the surface gently. Use: , Sand paper P1000
|
| | IMG-444070 |
|
| | Clean the surface. Use: 1161721, Isopropanol
Allow to dry. |
| | IMG-444073 |
|
| | Caution! Protect connector surfaces against paint spray. |
Note! Paint the sensors the same colour code as the vehicle. |
Also see the instructions on the container. Use: , Volvo Original Touch-up paint
Use: 31335447, Varnish 2-component
Allow to dry. |
| | IMG-453255 |
|
| | Caution! First the paint must dry after painting. |
|
| | IMG-453334 |
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| | IMG-453335 |
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| | IMG-444086 |
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| | Note! The removal steps may contain installation details. |
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| | IMG-428925 |
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| | IMG-428931 |
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| | IMG-428948 |
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| | Remove the panel. Use hands only. |
| | IMG-422871 |
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| | Remove the panel. Use hands only. |
| | IMG-394096 |
|
| | Remove the marked part. The part is to be reused. |
| | IMG-394081 |
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| | Remove the screw. The part is to be reused. Tightening torque: Accelerator pedal, to Floor
, 6.5 Nm
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| | IMG-394105 |
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| | IMG-394078 |
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| | IMG-421281 |
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| | IMG-428960 |
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| | Remove the screws. Remove the panel. |
| | IMG-383315 |
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| | Disconnect the connector, if applicable. |
| | Vehicles with driver's knee airbag |
| | IMG-444312 |
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| | |
| | IMG-444315 |
|
| | Warning! Take extra care when handling supplemental restraint system (SRS) components. |
Remove the screws. Fold marked part aside. Tightening torque: Airbag to bracket
, 5.5 Nm
|
| | IMG-429005 |
|
| | Note! The number of connectors, cables and cable ties can vary depending on the vehicle's equipment level. |
Release the connector catches. Remove the marked part. |
| | IMG-444286 |
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| | IMG-429031 |
|
| | Remove the screws. Tightening torque: Front seat to body
, 40 Nm
|
| | IMG-444349 |
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| | IMG-429045 |
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| | Remove the screws. Tightening torque: Front seat to body
, 40 Nm
|
| | IMG-429060 |
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| | IMG-396605 |
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| | Disconnect the connector. |
| | IMG-396606 |
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| | Unhook the cable harness clips. |
| | IMG-455753 |
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| | IMG-444150 |
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| | Repeat on the other side. Remove the marked part. |
| | IMG-422035 |
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| | Caution! Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor! |
|
| | IMG-444154 |
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| | IMG-453410 |
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| | IMG-453427 |
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| | IMG-453433 |
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| | Remove the screw. Tightening torque: Seat belt guide, to Bracket
, 4.4 Nm
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| | IMG-453452 |
|
| | Note! The graphic shows the back of the component before removal. |
|
| | IMG-453492 |
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| | Fold marked part aside. Use hands only. |
| | IMG-419065 |
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| | Release the catch. Remove the marked part. |
| | IMG-444209 |
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| | Remove the panel. Use hands only. |
| | IMG-417504 |
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| | Remove the panel. Use hands only. Disconnect the connector, if applicable. |
| | IMG-453506 |
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| | IMG-453516 |
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| | IMG-401580 |
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| | IMG-445810 |
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| | IMG-414611 |
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| | IMG-445825 |
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| | IMG-453562 |
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| | Note! The graphic shows the back of the component before removal. |
|
| | IMG-453543 |
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| | IMG-452321 |
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| | Disconnect the connector. |
| | IMG-453576 |
|
| | |
| | IMG-453581 |
|
| | Remove the marked part. Use: Electrician's screwdriver
|
| | IMG-444211 |
|
| | Remove the screw. Tightening torque: M8
, 24 Nm
|
| | IMG-453583 |
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| | |
| | IMG-453603 |
|
| | Note! The graphic shows the back of the component before removal. |
|
| | IMG-453625 |
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| | Remove the marked part. Use hands only. |
| | IMG-453652 |
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| | |
| | IMG-453657 |
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| | Remove the cable harness clips. Fold marked part aside. |
| | IMG-453658 |
|
| | Fold the insulation aside. |
| | IMG-453720 |
|
| | |
| | IMG-446115 |
|
| | Raise the car. Remove the screws. |
| | IMG-451453 |
|
| | |
| | IMG-449790 |
|
| | Fold the wing liner aside. |
| | IMG-453726 |
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| | |
| | IMG-446200 |
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| | Loosen the component indicated. Do not remove it. Use hands only. |
| | IMG-446201 |
|
| | Loosen the component indicated. Do not remove it. |
| | IMG-400000 |
|
| | Repeat the steps when removing on opposite side. |
| | IMG-454438 |
|
| | Disconnect the connector. |
| | IMG-453870 |
|
| | Note! The graphic shows the back of the component before removal. |
|
| | IMG-453755 |
|
| | Caution! Place the Bumper Cover on a suitable surface. |
Note! This step is easier with two people. |
Remove the part carefully Remove the marked part. |
| | IMG-453935 |
|
| | Note! The number of connectors, cables and cable ties can vary depending on the vehicle's equipment level. |
Remove the cable harness. The cable harness must not be reused. |
| | |
| | IMG-453756 |
|
| | Locate the markings for the positions. Mark the centre. Use: Scribe
|
| | IMG-453757 |
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| | |
| | IMG-453759 |
|
| | Caution! Sharp end of tool must be on outside of cover. |
Use special tool: T9997685, Hole punch
|
| | IMG-453765 |
|
| | Clean the surfaces. Use: 1161721, Isopropanol
Allow to dry. |
| | IMG-453770 |
|
| | Note! Prepare and install one holder at a time. |
|
| | IMG-453772 |
|
| | Clean the surface. Use: 1161721, Isopropanol
Allow to dry. |
| | IMG-453774 |
|
| | Warning! Wear protective gloves. |
Warning! Make sure to provide adequate ventilation. |
Apply a thin and even layer. Use special tool: T9512950, Glue gun (kit)
Use: 1161730, Mixing pipe Use: 9511027, Glue
|
| | IMG-453873 |
|
| | Install the marked component. |
| | IMG-453882 |
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| | Use tape Allow to dry. Also see the instructions on the container. Remove the tape. |
| | IMG-400000 |
|
| | Repeat the steps when installing on opposite side. |
| | IMG-455225 |
|
| | |
| | IMG-455227 |
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| | Clean the surface. Use: 1161721, Isopropanol
|
| | IMG-455229 |
|
| | Use detail according to image. |
| | IMG-455232 |
|
| | Apply a thin and even layer. Use special tool: T9512950, Glue gun (kit)
Use: 1161730, Mixing pipe
Use: 9511027, Glue
|
| | IMG-455235 |
|
| | Install the marked component. |
| | IMG-455236 |
|
| | Use tape Allow to dry. Also see the instructions on the container. Remove the tape. |
| | IMG-454277 |
|
| | Use details according to image. |
| | IMG-453997 |
|
| | Connect the two painted sensors to the external connections. Repeated on the right-hand side. |
| | IMG-454121 |
|
| | Note! The number of connectors, cables and cable ties can vary depending on the vehicle's equipment level. |
Use detail according to image. |
| | IMG-454103 |
|
| | Fasten the wiring harness using the existing clips. Connect the connectors. |
| | IMG-454175 |
|
| | Use detail according to image. |
| | IMG-454351 |
|
| | Adjust the position of the wiring harness. Place the cable tie as illustrated. |
| | IMG-454281 |
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| | Position/route the cable harness as illustrated. Route the cable harness to the existing cable harness. Use a cable tie |
| | IMG-454364 |
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| | Place the Bumper Cover in position for installation. Position/route the cable harness as illustrated. Connect the connector. |
| | IMG-454370 |
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| | IMG-454373 |
|
| | |
| | IMG-454397 |
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| | Remove the screws. Fold marked part aside. |
| | IMG-454398 |
|
| | Remove the marked part. The part is not to be reused. |
| | IMG-454419 |
|
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| | IMG-454430 |
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| | Caution! Make sure that the rubber grommet seals properly to the body. |
|
| | IMG-454423 |
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| | Reinstall the removed part. Tighten the bolts. Tightening torque: Bracket for rear fender
, 3 Nm
|
| | IMG-454426 |
|
| | Note! This step is easier with two people. |
Reinstall the bumper. |
| | IMG-454479 |
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| | Position/route the cable as illustrated. Use a cable tie |
| | IMG-454487 |
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| | Route the wire adjacent to existing wirings. Use a cable tie |
| | IMG-454508 |
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| | Route the wire adjacent to existing wirings. Use a cable tie |
| | IMG-445075 |
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| | Route the wire adjacent to existing wirings. Use a cable tie |
| | IMG-445098 |
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| | Route the wire adjacent to existing wirings. Use a cable tie |
| | IMG-445146 |
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| | Fold the carpet aside. Clean the surfaces. Use: 1161721, Isopropanol
Position wire as illustrated. Install components that come with the accessory kit. |
| | IMG-455504 |
|
| | Use: Electrician's screwdriver
|
| | IMG-455510 |
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| | Route the wire adjacent to existing wirings. Use a cable tie |
| | IMG-445220 |
|
| | Route the wire adjacent to existing wirings. Use a cable tie |
| | |
| | IMG-454695 |
|
| | |
| | IMG-454702 |
|
| | Remove the screws. Remove the marked part. |
| | IMG-454703 |
|
| | |
| | IMG-403425 |
|
| | Remove the marked detail/details. Repeat on the other side. Use: Pliers
|
| | IMG-454711 |
|
| | Remove the screws. Remove the marked part. Repeat on the other side. Tightening torque: Aluminum wheel rim to wheel hub Stage 1:
4 Nm Stage 2:
50 Nm Stage 3:
140 Nm
|
| | IMG-454713 |
|
| | Remove the screws. Remove the clips. Repeat on the other side. |
| | IMG-454714 |
|
| | Remove the nut. Repeat on the other side. |
| | IMG-449700 |
|
| | Fold the wing liner aside. |
| | IMG-455575 |
|
| | Disconnect the connectors. |
| | Vehicles with headlamp washers |
| | IMG-449665 |
|
| | Warning! Be prepared to collect escaping fluid. |
Undo the hose from the connection. |
| | Applies to the right-hand side |
| | IMG-454727 |
|
| | Remove the screws. Remove the clip. |
| | IMG-454728 |
|
| | Remove the screw. Remove the nut. |
| | IMG-454735 |
|
| | |
| | IMG-454741 |
|
| | Remove the screws. Repeat on the other side. Tightening torque: Bracket to front fender
, 6 Nm
|
| | |
| | IMG-454761 |
|
| | Remove the screws. Remove the clips. Remove the marked part. |
| | IMG-445264 |
|
| | |
| | IMG-412771 |
|
| | Caution! Place the component on a suitable underlay or support. |
Note! This step requires the aid of another technician. |
Release the catches. Remove the part carefully Remove the marked part.
|
| | IMG-454816 |
|
| | Note! The number of connectors, cables and cable ties can vary depending on the vehicle's equipment level. |
Remove the cable harness. The cable harness must not be reused. |
| | IMG-454819 |
|
| | Remove the marked detail/details. Repeated on the right-hand side. |
| | |
| | IMG-454840 |
|
| | Caution! Use only special tool to mark the center. |
Use special tool: T9997686, Hole punch
Use detail according to image. |
| | IMG-454858 |
|
| | Hold it down. Screw the tool to mark the center.
|
| | IMG-454866 |
|
| | |
| | IMG-454870 |
|
| | |
| | IMG-454871 |
|
| | |
| | IMG-400000 |
|
| | Repeat the steps when installing accessories on opposite side. |
| | IMG-454278 |
|
| | Use details according to image. |
| | IMG-454893 |
|
| | Connect the two painted sensors to the external connections. Repeated on the right-hand side. |
| | Applies to the left-hand side: |
| | IMG-459451 |
|
| | Use detail according to image. |
| | IMG-454937 |
|
| | Install the marked component. |
| | Applies to the right-hand side |
| | IMG-459456 |
|
| | Use detail according to image. |
| | IMG-459457 |
|
| | Install the marked component. |
| | IMG-454277 |
|
| | Use details according to image. |
| | IMG-454940 |
|
| | Install the marked component. Repeated on the right-hand side. |
| | IMG-454950 |
|
| | Note! The number of connectors, cables and cable ties can vary depending on the vehicle's equipment level. |
Use detail according to image. |
| | IMG-454947 |
|
| | Note! For vehicles without PAC360, both connectors should be cut. Protect with adhesive tape. |
Fasten the wiring harness using the existing clips. Connect the connectors. |
| | IMG-455001 |
|
| | |
| | IMG-454948 |
|
| | Use detail according to image. |
| | IMG-455017 |
|
| | |
| | IMG-455115 |
|
| | |
| | IMG-455133 |
|
| | |
| | IMG-455766 |
|
| | Adjust the position of the component according to image. Clamp the cables and connectors to the existing cables to prevent noise. Position/route the cable as illustrated. Use a cable tie |
| | IMG-455141 |
|
| | |
| | IMG-455143 |
|
| | Position/route the cable as illustrated. Use a cable tie |
| | IMG-445784 |
|
| | Use detail according to image. |
| | IMG-455155 |
|
| | Position/route the cable as illustrated. Use a cable tie |
| | IMG-455157 |
|
| | Position/route the cable as illustrated. Use a cable tie |
| | IMG-459291 |
|
| | Position/route the cable as illustrated. |
| | IMG-459292 |
|
| | Use detail according to image. |
| | IMG-459293 |
|
| | |
| | IMG-459318 |
|
| | |
| | IMG-459328 |
|
| | Position/route the cable as illustrated. Use a cable tie |
| | IMG-459340 |
|
| | Position/route the cable as illustrated. Use a cable tie |
| | IMG-459354 |
|
| | Position/route the cable as illustrated. Use a cable tie |
| | IMG-445808 |
|
| | Position/route the cable as illustrated. Use a cable tie |
| | IMG-459364 |
|
| | Position/route the cable as illustrated. Use a cable tie |
| | IMG-459368 |
|
| | Position/route the cable as illustrated. Use a cable tie |
| | IMG-459372 |
|
| | |
| | IMG-459381 |
|
| | Loosen the hose clamp. Fold marked part aside. |
| | IMG-459410 |
|
| | Release the lock. Remove the marked part. |
| | IMG-459413 |
|
| | |
| | IMG-459414 |
|
| | Fold the insulation aside. |
| | IMG-402286 |
|
| | Make a cut in the insulation. |
| | IMG-459415 |
|
| | Press the marked component. The part is not to be reused. |
| | IMG-420381 |
|
| | Remove the screws. Remove the marked part. |
| | IMG-414590 |
|
| | |
| | IMG-445856 |
|
| | |
| | IMG-446150 |
|
| | Make a cut in the insulation. |
| | IMG-445864 |
|
| | Use detail according to image. |
| | IMG-445903 |
|
| | Pull the wiring through. Use: 1161150, Lubricant
Use special tool: T9814203, Expander pliers
|
| | IMG-445908 |
|
| | Caution! Make sure that the rubber grommet seals properly to the body. |
Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet. |
| | IMG-455241 |
|
| | |
| | IMG-445916 |
|
| | Route the wire adjacent to existing wirings. Use a cable tie |
| | IMG-445928 |
|
| | Route the wire adjacent to existing wirings. Use a cable tie |
| | IMG-455763 |
|
| | |
| | |
| | IMG-445949 |
|
| | Remove the screws. Remove the marked part. |
| | IMG-387398 |
|
| | Depress the locking device. Release the connector's catch. Disconnect the connector.
|
| | IMG-387423 |
|
| | Release the catches. Remove the marked part. |
| | IMG-400415 |
|
| | Release the connector's secondary lock. Lift approximately 2 mm. |
| | |
| | IMG-445955 |
|
| | |
| | IMG-387476 |
|
| | Connect the prerouted wiring harness. Connect the cable harness terminals in the connector as follows. BN = Brown GN = Green GY = Grey OG = Orange WH = White YE = Yellow BU = Blue VT = Violet |
| | IMG-455173 |
|
| | |
| | IMG-400383 |
|
| | Depress the secondary lock. |
| | IMG-387424 |
|
| | Reinstall the removed part. |
| | |
| | IMG-445959 |
|
| | |
| | IMG-387415 |
|
| | Depress the locking device. Release the connector's catch. Disconnect the connector.
|
| | IMG-387423 |
|
| | Release the catches. Remove the marked part. |
| | IMG-409615 |
|
| | Release the catches. Remove the marked part. |
| | IMG-409805 |
|
| | Use special tool: T9512632, Terminal removal tool (Color code: RED)
|
| | IMG-409625 |
|
| | Disconnect terminals from the connector, following the graphic. BN = Brown GN = Green GY = Grey OG = Orange WH = White YE = Yellow |
| | |
| | IMG-445961 |
|
| | |
| | IMG-421039 |
|
| | Connect the prerouted wiring harness. Connect the cable harness terminals in the connector as follows. BN = Brown GN = Green GY = Grey OG = Orange WH = White YE = Yellow |
| | IMG-455174 |
|
| | |
| | IMG-409626 |
|
| | Depress the secondary lock. |
| | IMG-387424 |
|
| | Reinstall the removed part. |
| | IMG-387144 |
|
| | |
| | IMG-446038 |
|
| | Install the cables. Use a cable tie |
| | IMG-387145 |
|
| | Reinstall the removed part. Reinstall the screws. |
| | IMG-400005 |
|
| | Caution! A change to another tire size will cause changes in tire circumference. This will affect the Parking assistance pilot function. |
Check that the tire dimension stated in the vehicle configuration, corresponds to the actual tire dimension of the vehicle. If this does not correspond, download correct software. |
| | IMG-242268 |
|
| | Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number. |
| | |
| | IMG-400000 |
|
| | Reinstall the removed parts in reverse order. |