Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2018
S90 (17-) 2018

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
307957131.132207883, 32207882
Fuse box, accessory




 

Special tools

 

999 7606 Sleeve

Tool number:999 7606

Tool description:Sleeve

Tool boards:80

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Isopropanol

1161721


Equipment
IMG-345497
IMG-239664
IMG-239667

IMG-451967


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

3
IMG-394535
 
 

Removal

4
IMG-411195
 

Remove the marked part.

5
IMG-411216
 

Remove the part carefully

Use: Interior trim remover

6
IMG-411217
 
 

Vehicles with keyless entry

7
IMG-413321
 

Release the catch.

Fold marked part aside.

 

All vehicles

8
IMG-411205
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 13 Nm

Remove the marked part.

9
IMG-411220
 

Remove the nut.


Tightening torque: M6 , 10 Nm


Use special tool: T9997606, Sleeve

Repeat on the other side.

10
IMG-414161
 

Remove the marked part.

11
IMG-415786
 
12
IMG-411342
 
13
IMG-411349
 

Fold marked part aside.

14
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

15
IMG-411351
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 13 Nm

16
IMG-410550
 

Remove the marked part.

17
IMG-411322
 

Remove the clip.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

18
IMG-411355
 

Remove the nuts.

19
IMG-417874
 
20
IMG-414370
 

Remove the panel.

 

Accessory installation

21
IMG-448667
 

Clean the surface.

Use: 1161721, Isopropanol

22
IMG-448668
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install component that comes with the accessory kit.

When installing Velcro tape the surface must maintain a temperature of at least +20 ° C (68°F).

23
IMG-446461
 

Clean the surface.

Use: 1161721, Isopropanol

24
IMG-446462
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install component that comes with the accessory kit.

25
IMG-448676
 

Install the marked component.

26
IMG-448679
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

 

Vehicles with towbar

27
IMG-451678
 

Disconnect the connector.

28
IMG-451683
 

Connect the connector.

29
IMG-451908
 

Connect the connector.

 

Vehicles without tow hitch.

30
IMG-451695
 

Secure the connectors.

Use a cable tie

31
IMG-423576
 

Remove the marked part.

32
IMG-416273
 

Remove the nut.

Fold marked part aside.

33
IMG-416275
 

Release the catches.

Fold marked part aside.

34
IMG-388467
 

Fold marked part aside.

35
IMG-389347
 

Remove the marked part.

36
IMG-446581
 

Connect the cable.

37
IMG-446585
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

38
IMG-389348
 

Reinstall the removed part.

39
IMG-416277
 

Reinstall the removed part.

40
IMG-448703
 

Install components that come with the accessory kit.

41
IMG-388631
 
42
IMG-388638
 

Remove the nut.

43
IMG-446557
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

44
IMG-388633
 
 

Installation

45
 

Reinstall the removed parts in reverse order.