Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2016
XC90 (16-) 2016

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
307957121.232204027, 32204026
Fuse box, accessory




 

Materials

Designation

Part number

Isopropanol

1161721


Equipment
IMG-345497
IMG-239664
IMG-239667

IMG-451882


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

3
IMG-394535
 
 

Removal

4
IMG-383039
 

Remove the marked part.

5
IMG-383043
 


Tightening torque: Panel, to D-Pillar , 4.5 Nm

6
IMG-383044
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

7
IMG-383045
 

Remove the nut.

8
IMG-383046
 

Remove the panel.

9
IMG-383040
 

Remove the marked part.

10
IMG-394727
 

Remove the marked part.

 

Vehicles with seven seats

11
IMG-401374
 
12
IMG-424681
 

Note!
The graphic shows the back of the component before removal.

13
IMG-424608
 

Remove the marked part.

14
IMG-424602
 

Remove the screw.


Tightening torque: Safety belt lower anchor to body (rear) , 40 Nm

 

Applies to all other vehicles

15
IMG-383042
 
 

All vehicles

16
IMG-383047
 

Note!
Do not loosen the bolts more than 2 turns.

17
IMG-383048
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

18
IMG-383066
 

Remove the marked part.

19
IMG-398660
 
20
IMG-398661
 

Disconnect the connector.

21
IMG-393945
 

Remove the screws.


Tightening torque: Cargo anchor, to body , 13 Nm

22
IMG-397295
 
23
IMG-396625
 

Remove the screw.

24
IMG-383049
 

Remove the panel.

Disconnect the connectors.

25
IMG-413025
 

Remove the screws.

Disconnect the connector, if applicable.

Remove the marked part.

26
IMG-388358
 

Remove the marked part.

 

Accessory installation

27
IMG-446430
 

Clean the surface.

Use: 1161721, Isopropanol

28
IMG-446441
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

When installing Velcro tape the surface must maintain a temperature of at least +20 ° C (68°F).

29
IMG-446461
 

Clean the surface.

30
IMG-446462
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

31
IMG-457587
 

Install the marked component.

Install the cable.

Use a cable tie

32
IMG-451990
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

 

Vehicles with towbar

33
IMG-451678
 

Disconnect the connector.

34
IMG-451683
 

Connect the connector.

35
IMG-451684
 

Connect the connectors.

 

Vehicles without tow hitch.

36
 

Locate the pre-routed connectors.

37
IMG-451761
 

Connect the connectors.

38
IMG-451766
 

Install the cables.

Use a cable tie

 

All vehicles

39
IMG-388459
 

Release the catches.

40
IMG-388467
 

Fold marked part aside.

41
IMG-389347
 

Remove the marked part.

42
IMG-446581
 

Connect the cable.

43
IMG-446585
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

44
IMG-389348
 

Reinstall the removed part.

45
IMG-388468
 

Reinstall the removed part.

46
IMG-446592
 

Install components that come with the accessory kit.

47
IMG-388631
 
48
IMG-388638
 

Remove the nut.

49
IMG-446557
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

50
IMG-388633
 
 

Installation

51
 

Reinstall the removed parts in reverse order.