Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2018
XC90 (16-) 2018

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313990381.639848384, 39848381, 39848378, 39848375, 39848372, 39848366, 39848363, 39848355, 39848352, 39848344, 39836775, 39836780, 39836785, 31439073, 39836735, 39836740, 39836745, 39836750, 39836765, 39836770, 39792493, 39791311, 39791317, 39836755, 39836725, 39836730
Side decor kit, Sill moulding




IMG-383247




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Cleaning agent

1161721

Primer

1161727


Equipment
IMG-345497
IMG-239980
IMG-268803

IMG-393625

IMG-404230


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
IMG-400007
 

Note!
If a pending accessories installation include the removing and replacing of the bumper, this installation should be carried out first.

When installing, the car must retain a temperature of 20 degrees C.

After installation, the car must not be washed for 48 hours

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Applies to unpainted component

4
IMG-403830
 
 

Vehicles with Parking assistance pilot

5
IMG-407652
 

Print templates from Service Product Journal (SPJ) 30519

6
IMG-407831
 
  1. Secure the template with tape.

  2. Scribe/mark up

  3. Remove the tape.

Repeat on the other side.

7
IMG-407851
 
  1. Secure the template with tape.

  2. Scribe/mark up

  3. Remove the tape.

Repeat on the other side.

 

All vehicles

 

Removal

8
IMG-382894
 

Note!
The screws are to be reused.

Remove the screws.

9
IMG-382895
 

Note!
The screws are to be reused.

Remove the screws.

10
IMG-393050
 

Remove the marked part.

The part is not to be reused.

11
IMG-393051
 

Remove the marked part.

The part is not to be reused.

12
IMG-393060
 

Remove the marked part.

13
IMG-393062
 

Remove the marked part.

14
IMG-382898
 
15
IMG-382932
 

Remove the marked part.

The part is not to be reused.

16
IMG-400990
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Locate relevant marking.

17
IMG-382998
 

Caution!
The part is to be reused.

Remove the weatherstrip.

18
IMG-408475
 

Note!
Make sure that the mating faces are clean and free of foreign material.

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

 

Vehicles with Parking assistance pilot

19
IMG-383588
 

Remove the screws.

Remove the marked part.

20
IMG-383613
 

Fold the wing liner aside.

Disconnect the connector.

Remove the part carefully

The part is to be reused.

21
IMG-383638
 

Remove the marked part.

22
IMG-407875
 

Remove the marked part.

Use: Air-powered air saw

23
IMG-393176
 

Remove the screws.

24
IMG-401258
 

Release the catches.

Remove the part carefully

25
IMG-393178
 
26
IMG-383440
 

Disconnect the connector.

Remove the marked part.

27
IMG-393180
 

Remove the marked part.

28
IMG-407926
 

Remove the marked part.

Use: Air-powered air saw

 

Installation

29
IMG-383483
 

Locate the connector.

Pull the wiring through.

30
IMG-393179
 
31
IMG-393177
 

Reinstall the screws.

 

All vehicles

 

Accessory installation

32
IMG-383287
 

Reinstall the weatherstrip.

33
IMG-393630
 

Install the clip(s).

34
IMG-393634
 

Install the clip(s).

35
IMG-383292
 

Caution!
Make sure not to damage painted surfaces.


Note!
This step is easier with two people.

Install component that comes with the accessory kit.

Use hands only.

36
IMG-411835
 

Note!
Note the position.

37
IMG-393275
 

Note!
Note the position.

Install component that comes with the accessory kit.

Install the clips as illustrated.

38
IMG-394588
 

Clean the surfaces.

Use: 1161721, Cleaning agent

39
IMG-394598
 

Clean the surfaces.

Use: 1161721, Cleaning agent

40
IMG-397767
 

Clean the surface.

Use: 1161721, Cleaning agent

41
IMG-425420
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

42
IMG-425422
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

43
IMG-425426
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

44
IMG-425448
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

45
IMG-425450
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

46
IMG-425466
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

47
IMG-425467
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

48
IMG-425290
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

49
IMG-425292
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

50
IMG-425485
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

51
IMG-425486
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

52
IMG-425296
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

53
IMG-425294
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

54
IMG-425297
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

55
IMG-393283
 
  1. Remove the protective film.

  2. Fold the protective film forward

56
IMG-393310
 

Install component that comes with the accessory kit.

57
IMG-393286
 

Install component that comes with the accessory kit.

Install the clip(s).

  1. Remove the protective film.

  2. Fold the protective film forward

58
IMG-400452
 

Ensure that all clips engage.

59
IMG-400362
 

Note!
Adjust the position of the components to create even spaces.

60
IMG-393285
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.


Hint
To ease removal of the protective film, use interior trim remover tool to lift the component just a bit.

61
IMG-397752
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.


Hint
To ease removal of the protective film, use interior trim remover tool to lift the component just a bit.

 

Vehicles with Parking assistance pilot

62
IMG-383720
 

Locate the pre-routed connector.

  1. Reinstall the removed part.

  2. Connect the connector.

63
IMG-383721
 

Reinstall the removed part.

Reinstall the screws.

 

All vehicles

64
IMG-393287
 

Install component that comes with the accessory kit.

Install the clip(s).

  1. Remove the protective film.

  2. Fold the protective film forward

65
IMG-393294
 

Ensure that all clips engage.

66
IMG-393290
 

Install component that comes with the accessory kit.

Install the clip(s).

  1. Remove the protective film.

  2. Fold the protective film forward

67
IMG-393297
 

Ensure that all clips engage.

68
IMG-400995
 

Note!
Adjust the position of the components to create even spaces.

Adjust the component to a horizontal position.

69
IMG-400999
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.


Hint
To ease removal of the protective film, use interior trim remover tool to lift the component just a bit.

70
IMG-401000
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.


Hint
To ease removal of the protective film, use interior trim remover tool to lift the component just a bit.

71
IMG-393284
 

Note!
Note the position.

Install component that comes with the accessory kit.

Install the clips as illustrated.

 

Vehicles with Parking assistance pilot

72
IMG-393299
 

Reinstall the removed part.

73
IMG-393301
 

Connect the connector.

 

All vehicles

74
IMG-393295
 

Install component that comes with the accessory kit.

  1. Remove the protective film.

  2. Fold the protective film forward

75
IMG-393296
 
76
IMG-393190
 
77
IMG-393292
 

Install component that comes with the accessory kit.

Install the clip(s).

  1. Remove the protective film.

  2. Fold the protective film forward

78
IMG-400451
 

Ensure that all clips engage.

79
IMG-393192
 
80
IMG-393293
 

Fold the protective film forward

81
IMG-400356
 

Note!
Adjust the position of the components to create even spaces.

82
IMG-400627
 

Note!
Adjust the position of the components to create even spaces.

83
IMG-383384
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.

84
IMG-393298
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.


Hint
To ease removal of the protective film, use interior trim remover tool to lift the component just a bit.

85
IMG-397760
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.


Hint
To ease removal of the protective film, use interior trim remover tool to lift the component just a bit.

 

Applies to unpainted component

86
IMG-403845
 

Apply a thin and even layer.

87
IMG-403848
 

Apply a thin and even layer.

88
IMG-403855
 

Fold the protective film forward

89
IMG-403909
 

Install component that comes with the accessory kit.

Use: Pop rivet pliers

90
IMG-404255
 

Caution!
Make sure that equal pressure is applied to the full length of the component.


Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

  1. Remove the protective film.


  2. Hint
    Press and apply pressure to the part over the tape for at least 20 seconds.

91
IMG-400487
 

Caution!
Make sure that the surface is clean and free of foreign material.

Wax the component indicated.

92
IMG-377070
 

Repeat all method steps for the other side.