2019 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 Cross Country 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313479791.231347976
Parking assistance, rear




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

999 7234 Hole stamp

Tool number:999 7234

Tool description:Hole stamp

Tool boards:80

 

951 2950 Glue gun (kit)

Tool number:951 2950

Tool description:Glue gun (kit)

Tool boards:08


Materials

Designation

Part number

Isopropanol

1161721

Primer

1161765

Glue

9511027

Mixing pipe

1161730


Equipment
IMG-242205
IMG-345497
IMG-239660

IMG-373398

IMG-377725


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

After installation, the car must not be washed for 48 hours

When installing, the car must retain a temperature of 20 degrees C.

After installation, the car must not be driven for 2 hours

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-371925
 

Note!
Orientation view

5
IMG-372212
 

Measure and mark as illustrated.

6
IMG-372210
 
7
IMG-372209
 


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

8
IMG-372207
 
 

Accessory installation

9
IMG-372208
 
 

Removal

10
IMG-356526
 
11
IMG-356597
 
12
IMG-356582
 
13
IMG-366013
 
 

Accessory installation

14
IMG-373525
 

Install component that comes with the accessory kit.

15
IMG-377735
 

If a relay is installed in the slot indicated, nothing further needs to be done regarding the fuse box.

If no relay is installed in the slot indicated, relay and fuse must be installed as shown below.

16
IMG-377734
 
17
IMG-377754
 

Reinstall the removed part.

 

Removal

18
IMG-354413
 
19
IMG-372410
 

Repeat on the other side.

20
IMG-372405
 

Remove the screws.

Repeat on the other side.

21
IMG-372402
 

Remove the screws.

22
IMG-357976
 

Repeat on the other side.

23
IMG-355184
 

Release the connector's catch.

Disconnect the connector.

24
IMG-355166
 
 

Accessory installation

25
IMG-372438
 

Locate the markings for the positions.

26
IMG-372439
 

Use: Scribe

27
IMG-372441
 

Drill the holes.

28
IMG-372442
 

Caution!
Sharp end of tool must be on outside of cover.


Use special tool: T9997234, Hole stamp

29
IMG-372443
 

Clean the surfaces.

Use: 1161721, Isopropanol

30
IMG-372394
 

Clean the surface.

Use: 1161721, Isopropanol

31
IMG-372392
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

32
IMG-372290
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

33
IMG-372289
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

34
IMG-372288
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 10 minutes.

 

Removal

35
IMG-373342
 

Disconnect the connector.

36
IMG-373343
 

Remove the screw.

37
IMG-373340
 
38
IMG-372237
 

Remove the screws.

39
IMG-373346
 

Unhook the clip(s).

40
IMG-358146
 
 

Accessory installation

41
IMG-358137
 

Install component that comes with the accessory kit.

42
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

 

Installation

43
IMG-373355
 
44
IMG-372237
 

Reinstall the screws.

45
IMG-373358
 
46
IMG-373343
 

Reinstall the screw.

47
IMG-373357
 

Connect the connector.

48
IMG-373386
 
 

Removal

49
IMG-355927
 
50
IMG-355932
 
51
IMG-372962
 

Note!
Orientation view

52
IMG-372961
 

Remove the panel.

53
IMG-368833
 
54
IMG-360944
 

Repeat on the other side.

55
IMG-360951
 
56
IMG-355945
 
57
IMG-355946
 

Remove the screws.

58
IMG-356006
 

Remove the panel.

59
IMG-373665
 

Detach the panel.

60
IMG-373664
 

Disconnect the connector, if applicable.

61
IMG-355942
 

Remove the panel.

62
IMG-356008
 

Remove the panel.

63
IMG-356009
 

Disconnect any connector(s).

64
IMG-356007
 

Remove the panel.

65
IMG-373178
 
66
IMG-373168
 

Remove the nuts.

67
IMG-358046
 
 

Accessory installation

68
IMG-358053
 
69
IMG-373391
 

Pull the wiring through.

Connect the connector.

70
IMG-373393
 

Install the cable.

71
IMG-372413
 

Locate the pre-routed connector.

Remove the tape.

72
IMG-372415
 

Connect the connector.

73
IMG-359181
 

Note!
Prepare and install one holder at a time.

74
IMG-372343
 

Remove the protective film.

75
IMG-372324
 
76
IMG-372322
 

Warning!
Make sure to provide adequate ventilation.


Warning!
Wear protective gloves.

Apply a thin and even layer.


Use special tool: T9512950, Glue gun (kit)

Use: 9511027, Glue

Use: 1161730, Mixing pipe

77
IMG-372329
 

Note!
Note the position.

78
IMG-372328
 

Note!
Note the position.

79
IMG-372315
 
80
IMG-372304
 

Note!
Apply pressure only where the tape is located.

81
IMG-372303
 

Note!
Hold the part securely at the marker arrows when removing the tool.

82
IMG-372351
 

Put the wiring in the Bumper cover without installing the wiring.

Route the cable harness to the existing cable harness.

83
IMG-373743
 
84
IMG-372387
 

Repeat on the other side.

85
IMG-373368
 
86
IMG-372504
 
87
IMG-373744
 
88
IMG-373387
 
 

Installation

89
IMG-372231
 

Place the Bumper Cover in position for installation.

Connect the connectors.

90
IMG-358175
 
91
 

Reinstall the removed parts in reverse order.

92
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31330849