Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2019
XC90 (16-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322046961.031664736
Media server and digital TV (with pre-assembled antennas)




 

Special tools

 

951 2943 L-hook

Tool number:951 2943

Tool description:L-hook

Tool boards:80

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

951 2631 Terminal removal tool (Color code: Brown)

Tool number:951 2631

Tool description:Terminal removal tool (Color code: Brown)

Tool boards:39

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Materials

Designation

Part number

Isopropanol


Equipment
A0000162
IMG-239660
IMG-423112

IMG-423235

IMG-444410

IMG-444405


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
IMG-400004
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

4
IMG-394535
 
 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-394779
 
7
IMG-383039
 

Remove the marked part.

8
IMG-383043
 


Tightening torque: Panel, to D-Pillar , 4.5 Nm

9
IMG-383044
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

10
IMG-383045
 

Remove the nut.

11
IMG-383046
 

Remove the panel.

12
IMG-383040
 

Remove the marked part.

13
IMG-394727
 

Remove the marked part.

 

Vehicles with seven seats

14
IMG-401374
 
15
IMG-424681
 

Note!
The graphic shows the back of the component before removal.

16
IMG-424606
 

Remove the marked part.

17
IMG-424602
 

Remove the screw.


Tightening torque: Safety belt lower anchor to body (rear) , 40 Nm

 

Applies to all other vehicles

18
IMG-383042
 

Remove the marked part.

 

All vehicles

19
IMG-383047
 

Note!
Do not loosen the bolts more than 2 turns.

20
IMG-383048
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

21
IMG-383066
 

Remove the marked part.

The part is not to be reused.

22
IMG-393945
 

Remove the screws.


Tightening torque: Cargo anchor, to body , 13 Nm

23
IMG-397295
 
24
IMG-383125
 

Remove the panel.

25
IMG-396625
 

Remove the screw.

 

Vehicles with air suspension

26
IMG-398660
 
27
IMG-398661
 

Disconnect the connector.

 

All vehicles

28
IMG-383049
 

Remove the panel.

Disconnect the connectors.

29
IMG-397313
 

Remove the marked part.

30
IMG-401420
 
31
IMG-397316
 

Remove the panel.

32
IMG-400000
 

Repeat the steps when removing on opposite side.

33
IMG-390109
 

Remove the panel.

Disconnect the connector, if applicable.

34
IMG-390116
 

Remove the panel.

35
IMG-390106
 

Remove the panel.

Disconnect the connector, if applicable.

36
IMG-383237
 

Remove the screws.

Remove the panel.

37
IMG-383729
 

Remove the panel.

38
IMG-383740
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Disconnect the connectors.

39
IMG-410493
 

Remove the screw.

40
IMG-383743
 

Fold the carpet aside.

41
IMG-383745
 

Remove the screw.

42
IMG-383708
 

Remove the panel.

43
IMG-383709
 

Disconnect the connector.

44
IMG-410492
 

Remove the screw.

45
IMG-383718
 

Fold the carpet aside.

46
IMG-383719
 

Remove the screw.

47
IMG-410487
 
48
IMG-383728
 


Use special tool: T9512943, L-hook

49
IMG-424631
 
50
IMG-424622
 

The graphic shows the back of the component.

51
IMG-424579
 

Remove the marked part.

52
IMG-424581
 

Remove the screw.

53
IMG-400000
 

Repeat the steps when removing on opposite side.

54
IMG-383758
 
55
IMG-383769
 

Note!
The graphic shows the back of the component before removal.

56
IMG-389246
 

Note!
Perform the procedure one side at a time.

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

57
IMG-383770
 

Disconnect the connector.

58
IMG-410633
 

Disconnect the connectors.

59
IMG-422961
 

Remove the cable tie(s).

60
IMG-410562
 

Caution!
Make sure to protect adjacent surfaces or components.

61
IMG-384021
 

Remove the screws.

Remove the marked part.

62
IMG-383939
 

Disconnect the connectors.

63
IMG-383234
 

Remove the panel.

Disconnect the connector, if applicable.

64
IMG-397280
 

Remove the marked part.

65
IMG-397244
 

Loosen the component indicated. Do not remove it.

66
IMG-397247
 

Remove the panel.

67
IMG-413025
 

Remove the screws.

Disconnect the connector, if applicable.

Remove the marked part.

 

Vehicles with towbar

68
IMG-424386
 

Loosen the component indicated. Do not remove it.

 

All vehicles

69
IMG-388358
 

Remove the marked part.

70
IMG-388459
 

Release the catches.

71
IMG-388467
 

Fold marked part aside.

72
IMG-389347
 

Remove the marked part.

 

Vehicles with Alcohol Analysing Start Inhibitor

73
IMG-425031
 

Remove the marked part.

74
IMG-425032
 


Use special tool: T9512631, Terminal removal tool (Color code: Brown)

75
IMG-425034
 

Note!
On some vehicles the Red/Yellow wire might be only Red.

76
IMG-425035
 
77
IMG-425038
 
78
IMG-425040
 


Use special tool: T9512620, Stripping tool (for wiring)

79
IMG-425039
 
80
IMG-425037
 
81
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

82
IMG-425051
 


Use special tool: T9512777, Hot-air gun

 

All vehicles

83
IMG-415550
 

Connect the cable.

84
IMG-415551
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

85
IMG-389348
 

Reinstall the removed part.

86
IMG-388468
 

Reinstall the removed part.

87
IMG-415548
 

Install component that comes with the accessory kit.

88
IMG-412836
 

Reinstall the removed part.

89
IMG-412964
 
90
IMG-413713
 
91
IMG-415645
 
92
IMG-422257
 

Install component that comes with the accessory kit.

93
IMG-423115
 
94
IMG-413010
 

Connect the connectors.

95
IMG-422150
 

Connect the connector.

96
IMG-424752
 

Caution!
Position the tape markings for the cables by the cable ties.

Tighten the cable ties.

97
IMG-423546
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

98
IMG-423551
 

Disconnect the connector.

 

Alternative 1

99
IMG-423554
 

Connect the prerouted cables.

 

Alternative 2

100
IMG-424368
 
101
IMG-424367
 

Depress the secondary lock.

102
IMG-424365
 

Connect the prerouted cables.

 

All vehicles

103
IMG-423555
 
104
IMG-424496
 

Attach the connector to the wiring harness.

Use a cable tie

105
IMG-423560
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

106
IMG-423565
 

Install the cables.

Use a cable tie

107
IMG-422151
 

Install the cable.

Use a cable tie

108
IMG-422152
 

Position/route the cable as illustrated.

 

Alternative 1

109
IMG-422153
 

Remove the nut.

110
IMG-422154
 

Connect the cable.

Install the nut.


Tightening torque: M6 , 10 Nm

 

Alternative 2

111
IMG-422157
 
112
IMG-422158
 

Remove the nut.

113
IMG-422159
 

Connect the cable.

Install the nut.


Tightening torque: M6 , 10 Nm

114
IMG-422161
 

Reinstall the removed part.

 

All vehicles

115
IMG-444415
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

Position/route the cable as illustrated.

Install the cable.

Use tape

116
IMG-422174
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

117
IMG-424429
 

Use tape

118
IMG-422175
 

Position/route the cable as illustrated.

Install the cable.

Use tape

119
IMG-424466
 

Route the wire adjacent to existing wirings.

Position the cable harness excess as illustrated.

Install the cable.

Use tape

120
IMG-424465
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

121
IMG-444432
 

Connect the connector.

122
IMG-444434
 

Connect the connector.

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

123
IMG-422182
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

124
IMG-422183
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

125
IMG-413252
 

Connect the connector.

Install the cable.

Use tape

126
IMG-422245
 

Tighten the cable tie.

 

Vehicles with towbar

127
IMG-422218
 

Clean the surface.

Use: , Isopropanol

128
IMG-422219
 

Remove the protective film.

Place the component where indicated in the graphic.

129
IMG-422223
 

Install component that comes with the accessory kit.

130
IMG-424387
 

Reinstall the removed part.

 

All vehicles

131
IMG-422250
 

Connect the connector, if applicable.

Reinstall the removed part.

Reinstall the screws.

 

Vehicles with towbar

132
IMG-422256
 

Tighten the cable tie.

 

All vehicles

133
IMG-423569
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

134
IMG-397598
 
135
IMG-413101
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

136
IMG-413102
 

Position/route the cable as illustrated.

Install the cable.

Use tape

137
IMG-413111
 

Position/route the cable as illustrated.

Install the cable.

Use tape

138
IMG-413110
 

Fold the carpet aside.

139
IMG-413870
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

140
IMG-413871
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

141
IMG-413867
 

Position/route the cable as illustrated.

142
IMG-413982
 

Connect the connector.

143
IMG-422416
 

Tear off the excess foam tape.

144
IMG-414040
 

Connect the connector.

145
IMG-414045
 

Connect the connectors.

146
IMG-384019
 
147
IMG-414046
 

Connect the connectors.

148
IMG-422962
 
149
IMG-414053
 

Connect the connector.

150
IMG-414054
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

151
IMG-422397
 

Note!
Position the template so that its surfaces are aligned against the panel.

152
IMG-422398
 

Use a drill with the stated size

153
IMG-422399
 

Use a drill with the stated size

154
IMG-422005
 
155
IMG-421926
 

Note!
Do not fully tighten the nut yet.

Install the nut.

156
IMG-421950
 

Note!
Position the holder horizontally on the panel.

Tighten the nut.

Use hands only.

157
IMG-421925
 

Connect the prerouted cable.

158
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

 

Installation

159
 

Reinstall the removed parts in reverse order.

160
IMG-424431
 
161
IMG-424432
 

Check for correct operation.

162
IMG-424469
 
163
IMG-424470
 

Check for correct operation.

164
IMG-423111
 

Install component that comes with the accessory kit.

165
IMG-422420
 

Place the manual for this accessory in a suitable location in the car.