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| | Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.
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| | There may be parts in the accessories kit that are not needed for this installation. |
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|  | | IMG-363036 |
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| | Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps. |
Used for focused component, the component with which you will do something. Used as extra colors when you need to show or differentiate additional parts. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc. Used when the component is not fully removed from the vehicle but only hung to the side. Used for standard tools and special tools. Used as background color for vehicle components.
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| | Disconnecting the battery |
|  | | IMG-420155 |
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|  | | IMG-421422 |
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|  | | IMG-422386 |
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|  | | IMG-427840 |
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| | Release the catch. Remove the marked part. |
|  | | IMG-427841 |
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| | Loosen the nut. Remove the battery's negative cable. |
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|  | | IMG-414611 |
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|  | | IMG-421070 |
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|  | | IMG-421142 |
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|  | | IMG-411349 |
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|  | | IMG-411350 |
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| | Remove the marked part.
Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304
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|  | | IMG-411351 |
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| | Remove the screw.
Tightening torque: M8
, 24 Nm
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|  | | IMG-414614 |
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|  | | IMG-421173 |
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|  | | IMG-421174 |
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| | Remove the screw.
Tightening torque: Seat belt guide, to Bracket
, 4.4 Nm
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|  | | IMG-415046 |
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| | Note!
The graphic shows the back of the component before removal. |
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|  | | IMG-421175 |
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|  | | IMG-415048 |
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| | Note!
The graphic shows the back of the component before removal. |
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|  | | IMG-415049 |
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| | Release the catch. Remove the marked part.
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|  | | IMG-421218 |
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|  | | IMG-421219 |
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|  | | IMG-421227 |
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| | Note!
The number of connectors may vary depending on the vehicle's equipment level. |
Disconnect the connector. |
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| | Vehicles with manually operated tailgate |
|  | | IMG-431325 |
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| | Install component that comes with the accessory kit. |
|  | | IMG-427975 |
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| | Install component that comes with the accessory kit. Install the clip(s). Install the screw.
Tightening torque: M5
, 5 Nm
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|  | | IMG-427945 |
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| | Vehicles with power liftgate |
|  | | IMG-421237 |
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| | Install component that comes with the accessory kit. Ensure that all clips engage. |
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|  | | IMG-421267 |
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| | Install component that comes with the accessory kit. |
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|  | | IMG-420410 |
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| | Make sure that the components are not mixed up at the installation. Remove the marked part. Use hands only. |
|  | | IMG-420425 |
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| | Remove the marked part. Use: Interior trim remover
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|  | | IMG-420406 |
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|  | | IMG-420407 |
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| | Fold the wing liner aside. |
|  | | IMG-420411 |
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|  | | IMG-420412 |
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| | Remove the part carefully |
| | Repeat the steps when removing on opposite side. |
|  | | IMG-420415 |
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|  | | IMG-420438 |
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| | Note!
This step is easier with two people. |
Loosen the component indicated. Do not remove it. |
|  | | IMG-463811 |
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| | Release the connector's catch. Disconnect the connector. |
|  | | IMG-420439 |
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| | Note!
This step is easier with two people. |
Loosen the component indicated. Do not remove it. |
|  | | IMG-463825 |
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| | Release the connector's catch. Disconnect the connector. |
|  | | IMG-420262 |
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| | Caution!
Place the Bumper Cover on a suitable surface. |
Note!
This step requires the aid of another technician. |
Remove the marked part. |
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|  | | IMG-463353 |
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| | Note!
Make sure that the scale of the print is correct. |
Print template from Service Product Journal (SPJ) 34549. Cut marked area. |
|  | | IMG-463437 |
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|  | | IMG-463449 |
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| | Place the template according to image Mark using a pen |
|  | | IMG-420228 |
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| | Apply tape to the other side, opposite the marking lines. Use: , Masking tape
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|  | | IMG-463488 |
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| | Remove the marked part. Use: Air-powered air saw
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|  | | IMG-463491 |
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| | Vehicles without cutlines |
| | | IMG-463353 |
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| | Note!
Make sure that the scale of the print is correct. |
Print template from Service Product Journal (SPJ) 34549. Cut marked area. |
|  | | IMG-467943 |
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|  | | IMG-467945 |
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| | Measure and mark as illustrated. |
|  | | IMG-467946 |
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| | Place the template according to image Mark using a pen |
| | | IMG-420228 |
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| | Apply tape to the other side, opposite the marking lines. Use: , Masking tape
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|  | | IMG-467947 |
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| | Remove the marked part. Use: Air-powered air saw
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|  | | IMG-467948 |
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| | Vehicles with skidplate (accessory) |
|  | | IMG-465569 |
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| | Remove the marked part. Use: Air-powered air saw
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|  | | IMG-420190 |
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| | Remove the nuts. The part is to be reused. Repeat on the other side. |
|  | | IMG-420174 |
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| | Remove the marked part. The part is not to be reused. |
|  | | IMG-420169 |
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| | Remove the marked part. Use: Interior trim remover
The part is not to be reused. |
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|  | | IMG-458900 |
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| | Use detail according to image. |
| | Vehicles with skidplate (accessory) |
|  | | IMG-458897 |
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| | Remove the screws. The part is not to be reused. Fold marked part aside. |
|  | | IMG-458928 |
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| | Install component that comes with the accessory kit. |
|  | | IMG-458932 |
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| | Install components that come with the accessory kit. Tighten the bolts. |
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|  | | IMG-458875 |
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| | Install component that comes with the accessory kit. |
|  | | IMG-472851 |
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| | Install the nuts Repeat on the other side. |
|  | | IMG-405908 |
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| | Install component that comes with the accessory kit. Repeat on the other side. |
|  | | IMG-414036 |
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| | Tighten the nuts. Tighten the screw. Repeat on the other side.
Tightening torque: Tow hitch member mounting to body frame
Stage 1:
50 Nm
Stage 2:
30 Degree
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|  | | IMG-420756 |
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| | Apply the stated Material on the marked surface. Repeat on the other side. Use: , Rust inhibitor
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|  | | IMG-420197 |
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| | Route the wiring harness into the passenger compartment. |
|  | | IMG-358177 |
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| | Caution!
Make sure that the rubber grommet seals properly to the body. |
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|  | | IMG-428575 |
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| | Install component that comes with the accessory kit. Tighten the cable tie. |
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|  | | IMG-427977 |
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|  | | IMG-421420 |
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| | Fasten the wiring harness using the existing clips. Connect the prerouted cables. |
|  | | IMG-421421 |
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| | Locate the pre-routed connectors. Connect the connectors. |
|  | | IMG-428187 |
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| | Remove the nut. The part is to be reused. |
|  | | IMG-465580 |
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| | Position wire as illustrated. Fasten the wiring harness using the existing clips. Connect the prerouted cable. Install the nut.
Tightening torque: M6
, 10 Nm
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| | Vehicles with air suspension |
|  | | IMG-427789 |
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| | Remove the screw. Loosen the clip. Fold marked part aside.
Tightening torque: Suspension Module (SUM), to Bracket
, 4 Nm
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|  | | IMG-427765 |
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| | Release the lock. Remove the marked part. |
|  | | IMG-493636 |
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| | Install component that comes with the accessory kit. |
|  | | IMG-493637 |
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| | Note!
If position DF18 is occupied, ensure that a 40A fuse is mounted. |
Install component that comes with the accessory kit. |
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|  | | IMG-427900 |
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|  | | IMG-427903 |
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| | Remove the marked part. The part is not to be reused. Use: Interior trim remover
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|  | | IMG-427906 |
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| | Install component that comes with the accessory kit. |
|  | | IMG-414718 |
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| | Connect the prerouted cable. |
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|  | | IMG-427915 |
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|  | | IMG-427980 |
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| | Remove the marked part. The part is not to be reused. Use: Interior trim remover
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|  | | IMG-427981 |
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| | Install component that comes with the accessory kit. |
|  | | IMG-414717 |
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| | Connect the connector. Connect the prerouted cable.
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|  | | IMG-427982 |
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|  | | IMG-427987 |
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| | Remove the marked part. The part is not to be reused. Use: Interior trim remover
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|  | | IMG-427988 |
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| | Install component that comes with the accessory kit. |
|  | | IMG-428000 |
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| | Connect the connector. Connect the prerouted cable.
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|  | | IMG-465208 |
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| | Use details according to image. |
|  | | IMG-465210 |
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| | Place the component where indicated in the graphic. |
| | Vehicles with Twin Engine |
|  | | IMG-465503 |
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| | Place the component where indicated in the graphic. |
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| | Reinstall the removed parts in reverse order. |
|  | | IMG-427842 |
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| | Reinstall the battery's negative cable.
Tightening torque: Battery cable for battery
, 6 Nm
|
|  | | IMG-242268 |
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| | Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number. Order and download software according to: 30644823
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|  | | IMG-414730 |
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|  | | IMG-458888 |
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|  | | IMG-458882 |
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| | If the components rub against each other, adjustments must be made to correct this. |
|  | | IMG-458190 |
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| | Warning!
Check for correct operation after the installation. |
Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer. |
Note!
The trailer module (TRM) must be programmed with correct software to function correctly. |
7-pin connection Ground connection Spare slot (brake lamp, electrical trailer brake) Position lamp Charging Brake lamp/Left indicator Stop lamp/ Right turn signal lamp Back-up lamp
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| | | IMG-414730 |
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|  | | IMG-458889 |
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