Installation Instructions

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 2018
V60 (-18) 2018 B4204T41 TG-81SC, V60 (-18) 2018 B4204T11 TG-81SC, V60 (-18) 2018 B4204T9 TG-81SC

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314548151.231454565, 31454567, 31454568, 31454564
Polestar Performance Intake and Exhaust kit




 

Materials

Designation

Part number

Isopropanol


Equipment
IMG-345497
IMG-239667
IMG-256903
IMG-239664

IMG-419180


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-416095
 

Release the connector's catch.

Disconnect the connector.

4
IMG-416097
 

Remove the screws.

5
IMG-416098
 

Lift the marked component up

6
IMG-416099
 

Lift the marked component up

Remove the marked part.

The part is not to be reused.

 

Accessory installation

7
IMG-416301
 

Install component that comes with the accessory kit.

8
IMG-416101
 

Reinstall the removed part.

9
IMG-416102
 

Tighten the bolts.

10
IMG-416105
 

Connect the connector.

11
IMG-418585
 

Clean the surface.

Use: , Isopropanol

12
IMG-418586
 

Install component that comes with the accessory kit.

 

Removal

13
IMG-350911
 

Remove the marked part.

14
IMG-350971
 

Locate relevant marking.

15
IMG-350912
 

Use: Pipe cutter

16
IMG-416176
 

Remove the nuts.

17
IMG-418757
 

Remove the marked part.

18
IMG-416927
 

Remove the marked part.

The part is not to be reused.

19
IMG-416167
 

Remove the marked part.

20
IMG-416168
 

Remove the marked part.

21
IMG-381538
 

Remove the screws.

 

Applies to V60 models

22
IMG-343213
 
 

All vehicles

23
IMG-337277
 

Remove the screws.

On both sides.

24
IMG-337279
 

Request the aid of a colleague for this procedure.

 

Vehicles with parking assistance

25
IMG-347701
 

Disconnect the connectors.

On both sides.

26
IMG-347702
 

Remove the marked part.

On both sides.

27
IMG-337311
 

Disconnect the connector.

28
IMG-347703
 

Loosen the clips.

 

Vehicles with integrated Exhaust End Pipes

29
IMG-418700
 

Remove the screws.

On both sides.

30
IMG-418701
 

Remove the clips.

On both sides.

31
IMG-418706
 

Remove the marked part.

32
IMG-418702
 

Remove the marked part.

 

All vehicles

33
IMG-340226
 

Remove the marked part.

 

Accessory installation

34
IMG-419185
 

Install component that comes with the accessory kit.

 

Vehicles with towbar

35
IMG-418752
 

Cut the component following the instructions in the graphic.

 

Vehicles with parking assistance

36
IMG-377956
 

Reinstall the removed part.

37
IMG-419169
 

Remove the clip.

The part is not to be reused.

38
IMG-419196
 

Install component that comes with the accessory kit.

39
IMG-419193
 

Install component that comes with the accessory kit.

Install the clips as illustrated.

40
IMG-419195
 

Install component that comes with the accessory kit.

Connect the connectors.

Position/route the cable harness as illustrated.

41
IMG-337324
 

Place the Bumper Cover in position for installation.

Connect the connector.

 

All vehicles

42
IMG-338572
 

Note!
This step is easier with two people.

 

Applies to V60 models

43
IMG-347831
 
 

All vehicles

44
IMG-337278
 

Install the screws.

On both sides.

45
IMG-381538
 

Install the screws.

46
IMG-419191
 

Install component that comes with the accessory kit.

47
IMG-418762
 


Tightening torque: M8 , 24 Nm

Tighten the bolts.

48
IMG-419192
 

Install component that comes with the accessory kit.

49
IMG-416922
 

Install component that comes with the accessory kit.

50
IMG-416932
 

Install component that comes with the accessory kit.

51
IMG-416934
 

Install component that comes with the accessory kit.

52
IMG-416918
 

Tighten the nuts.


Tightening torque: M8 , 24 Nm

53
IMG-418801
 

Install component that comes with the accessory kit.

54
IMG-416179
 

Tighten the nut.


Tightening torque: Exhaust clamp , 60 Nm

55
IMG-416486
 

Install component that comes with the accessory kit.

56
IMG-416704
 
57
IMG-416182
 

Tighten the nut.


Tightening torque: Exhaust clamp , 60 Nm

58
IMG-419015
 

Install component that comes with the accessory kit.

59
IMG-416184
 
60
IMG-416952
 

Note!
Do not fully tighten the bolts.

Install component that comes with the accessory kit.

61
IMG-418740
 

Note!
Do not fully tighten the bolts.

Install component that comes with the accessory kit.

62
IMG-416819
 

Adjust to the specified value.

On both sides.

63
IMG-416187
 

Note!
Make sure that the component is centred.

64
IMG-416952
 


Tightening torque: M8 , 24 Nm

65
IMG-418787
 

Adjust to the specified value.

On both sides.

66
IMG-419310
 

Note!
Make sure that the component is centred.

67
IMG-416824
 


Tightening torque: End pipe, to Muffler (Allen screw) , 5 Nm

On both sides.