Installation Instructions

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2018
S60 (11-18) 2018 B4204T9 TG-81SC AWD, S60 (11-18) 2018 B4204T11 TG-81SC AWD

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316641271.031664124, 31664123, 31664520, 31664521
Polestar Performance Intake and Exhaust kit




 

Materials

Designation

Part number

Isopropanol


Equipment
IMG-345497
IMG-239667
IMG-256903
IMG-239664

IMG-421710


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-416095
 

Release the connector's catch.

Disconnect the connector.

4
IMG-416097
 

Remove the screws.

5
IMG-416098
 

Lift the marked component up

6
IMG-416099
 

Lift the marked component up

Remove the marked part.

The part is not to be reused.

 

Accessory installation

7
IMG-416301
 

Install component that comes with the accessory kit.

8
IMG-416101
 

Reinstall the removed part.

9
IMG-416102
 

Tighten the bolts.

10
IMG-416105
 

Connect the connector.

11
IMG-418585
 

Clean the surface.

Use: , Isopropanol

12
IMG-418586
 

Install component that comes with the accessory kit.

 

Removal

13
IMG-350971
 

Locate relevant marking.

14
IMG-350912
 

Use: Pipe cutter

15
IMG-421627
 

Remove the marked part.

16
IMG-421628
 

Remove the marked part.

17
IMG-421629
 

Remove the nuts.

18
IMG-421630
 

Remove the marked part.

19
IMG-421617
 

Remove the marked part.

The part is not to be reused.

20
IMG-421623
 

Remove the marked part.

21
IMG-421624
 

Remove the marked part.

22
IMG-381538
 

Remove the screws.

 

Applies to V60 models

23
IMG-343213
 

Remove the marked part.

 

All vehicles

24
IMG-337277
 

Remove the screws.

On both sides.

25
IMG-337279
 

Request the aid of a colleague for this procedure.

 

Vehicles with parking assistance

26
IMG-347701
 

Disconnect the connectors.

On both sides.

27
IMG-347702
 

Remove the marked part.

On both sides.

28
IMG-337311
 

Disconnect the connector.

29
IMG-347703
 

Loosen the clips.

 

All vehicles

30
IMG-418700
 

Remove the screws.

On both sides.

31
IMG-418701
 

Remove the clips.

On both sides.

32
IMG-418706
 

Remove the marked part.

33
IMG-418702
 

Remove the marked part.

 

Accessory installation

34
IMG-419136
 

Install component that comes with the accessory kit.

 

Vehicles with towbar

35
IMG-418752
 

Cut the component following the instructions in the graphic.

 

Vehicles with parking assistance

36
IMG-377956
 

Reinstall the removed part.

37
IMG-419169
 

Remove the clip.

The part is not to be reused.

38
IMG-421693
 

Install component that comes with the accessory kit.

39
IMG-421695
 

Install component that comes with the accessory kit.

Install the clips as illustrated.

40
IMG-421697
 

Install component that comes with the accessory kit.

Connect the connectors.

Position/route the cable harness as illustrated.

41
IMG-337324
 

Place the Bumper Cover in position for installation.

Connect the connector.

 

All vehicles

42
IMG-338572
 

Note!
This step is easier with two people.

 

Applies to V60 models

43
IMG-347831
 

Reinstall the removed part.

 

All vehicles

44
IMG-337278
 

Install the screws.

On both sides.

45
IMG-381538
 

Install the screws.

46
IMG-421616
 

Install component that comes with the accessory kit.

47
IMG-421618
 

Install component that comes with the accessory kit.

48
IMG-421619
 

Note!
Do not fully tighten the nuts yet.

Install component that comes with the accessory kit.

49
IMG-421632
 

Press the marked component.

50
IMG-421615
 

Tighten the nuts.


Tightening torque: M8 , 24 Nm

51
IMG-421620
 

Install component that comes with the accessory kit.

52
IMG-421631
 

Press the marked component.

53
IMG-416182
 

Tighten the nut.


Tightening torque: Exhaust clamp , 60 Nm

54
IMG-421621
 

Install component that comes with the accessory kit.

55
IMG-421622
 
56
IMG-421625
 

Note!
Do not fully tighten the bolts.

Install component that comes with the accessory kit.

57
IMG-421633
 

Note!
Do not fully tighten the bolts.

Install component that comes with the accessory kit.

58
IMG-416819
 

Adjust to the specified value.

On both sides.

59
IMG-416187
 

Note!
Make sure that the component is centred.

60
IMG-421626
 


Tightening torque: M8 , 24 Nm

61
IMG-418787
 

Adjust to the specified value.

On both sides.

62
IMG-419310
 

Note!
Make sure that the component is centred.

63
IMG-416824
 


Tightening torque: End pipe, to Muffler (Allen screw) , 5 Nm

On both sides.