2016 L.H.D

Installation Instructions

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2016
XC90 (16-) 2016 L.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314146641.331414261
Parking assistance, pilot




Special tools

 

999 7547 Hole punch

Tool number:999 7547

Tool description:Hole punch

Tool boards:80

 

951 2950 Glue gun (kit)

Tool number:951 2950

Tool description:Glue gun (kit)

Tool boards:08

 

999 7548 Hole punch

Tool number:999 7548

Tool description:Hole punch

Tool boards:80

 

981 4204 Expander pliers

Tool number:981 4204

Tool description:Expander pliers

Tool boards:87

 

951 2632 Terminal removal tool (Color code: RED)

Tool number:951 2632

Tool description:Terminal removal tool (Color code: RED)

Tool boards:39


Materials

Designation

Part number

Isopropanol

1161721

Masking tape

Bonding primer, plastic

31335448

Sand paper P1000

Volvo Original Touch-up paint

Varnish 2-component

31335447

Primer

1161765

Glue

9511027

Mixing pipe

1161730

Lubricant

1161150


Equipment
IMG-242205
IMG-345497
IMG-239660

IMG-402315

IMG-409736

IMG-402317


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

When installing, the car must retain a temperature of 20 degrees C.

After installation, the car must not be washed for 48 hours

After installation, the car must not be driven for 2 hours

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Paintwork

4
IMG-384329
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

5
IMG-384549
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

6
IMG-384318
 

Use: , Masking tape

7
IMG-384550
 

Use: , Masking tape

8
IMG-384321
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

9
IMG-384575
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

10
IMG-384322
 

Use: 31335448, Bonding primer, plastic

Also see the instructions on the container.

11
IMG-384576
 

Use: 31335448, Bonding primer, plastic

Also see the instructions on the container.

12
IMG-384372
 
13
IMG-384853
 
14
IMG-404275
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

15
IMG-404276
 

Matt the surface gently.

Use: , Sand paper P1000

16
IMG-404277
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

17
IMG-404278
 

Caution!
Protect connector surfaces against paint spray.


Note!
Paint the sensors the same colour code as the vehicle.

Use: , Volvo Original Touch-up paint

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

18
IMG-384322
 

Note!
Use correct color following the vehicle's paint code.

Use: , Volvo Original Touch-up paint

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

19
IMG-384576
 

Note!
Use correct color following the vehicle's paint code.

Use: , Volvo Original Touch-up paint

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

20
IMG-384373
 

Caution!
First the paint must dry after painting.

21
IMG-384851
 

Caution!
First the paint must dry after painting.

22
IMG-384320
 

Remove the tape.

23
IMG-384574
 

Remove the tape.

 

Removal

24
 

Note!
The removal steps may contain installation details.

25
IMG-390109
 

Remove the panel.

Disconnect the connector, if applicable.

26
IMG-390116
 

Remove the panel.

27
IMG-390091
 

Disconnect the connector, if applicable.

28
IMG-390106
 

Remove the panel.

29
IMG-383237
 

Remove the screws.

Remove the panel.

30
IMG-383729
 

Remove the panel.

31
IMG-383314
 

Remove the screws.

Detach the panel.

32
IMG-383315
 

Disconnect the connector.

Remove the panel.

33
IMG-397295
 
34
IMG-383235
 

Remove the screws.


Tightening torque: Rear seat, to body , 40 Nm

35
IMG-383236
 

Remove the screws.


Tightening torque: Rear seat, to body , 40 Nm

36
IMG-404382
 

Disconnect the connector.

37
IMG-404383
 

Caution!
Be extra careful when removing or installing this component.

38
IMG-404384
 

Remove the panel.

39
IMG-383234
 

Remove the panel.

40
IMG-383130
 

Remove the screws.


Tightening torque: Rear seat, to body , 40 Nm

41
IMG-397249
 
42
IMG-383129
 

Remove the screws.


Tightening torque: Rear seat, to body , 40 Nm

43
IMG-383134
 
44
IMG-396605
 

Disconnect the connector.

45
IMG-396606
 

Unhook the cable harness clips.

46
IMG-397624
 

Remove the screws.

Fold marked part aside.

47
IMG-397637
 

Remove the marked part.

48
IMG-404390
 
49
IMG-394779
 
50
IMG-383039
 
51
IMG-383043
 
52
IMG-383044
 

Remove the panel.

53
IMG-383045
 

Remove the nut.

54
IMG-383046
 

Remove the panel.

55
IMG-383040
 
56
IMG-394727
 
 

Vehicles with seven seats

57
IMG-401374
 
 

Applies to all other vehicles

58
IMG-383042
 
 

All vehicles

59
IMG-383047
 

Note!
Do not loosen the bolts more than 2 turns.

60
IMG-383048
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

61
IMG-383066
 
62
IMG-393945
 

Remove the screws.


Tightening torque: Cargo anchor, to body , 13 Nm

63
IMG-396625
 

Remove the screw.

 

Vehicles with air suspension

64
IMG-398660
 
65
IMG-398661
 

Disconnect the connector.

 

All vehicles

66
IMG-383049
 

Remove the panel.

Disconnect any connector(s).

67
IMG-398662
 

Remove the marked part.

Repeat on the other side.

Make sure that the components are not mixed up at the installation.

68
IMG-398676
 

Remove the screws.

69
IMG-398664
 

Remove the screws.

70
IMG-398850
 

Fold the wing liner aside.

71
IMG-402988
 

Release the catches.

Remove the part carefully

72
IMG-402987
 

Remove the part carefully

73
IMG-402986
 

Release the catches.

Remove the part carefully

74
IMG-401258
 

Release the catches.

Remove the part carefully

75
IMG-398711
 
76
IMG-400000
 

Repeat the steps when removing on opposite side.

77
IMG-384129
 

Disconnect the connector.

78
IMG-398685
 

Caution!
Place the Bumper Cover on a suitable surface.

Request the aid of a colleague for this procedure.

 

Accessory installation

79
IMG-384153
 

Locate the markings for the positions.

Measure and mark out the centre.

Use: Scribe

80
IMG-384154
 
81
IMG-384173
 

Caution!
Sharp end of tool must be on outside of cover.


Use special tool: T9997547, Hole punch

82
IMG-384293
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

83
IMG-384289
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

84
IMG-384483
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

85
IMG-384484
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

86
 

Note!
Prepare and install one holder at a time.

87
IMG-384485
 

Note!
Ensure that the tape is fixed to the surface.

88
IMG-384507
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

89
IMG-384488
 

Remove the protective film.

90
IMG-384493
 

Warning!
Wear protective gloves.


Warning!
Make sure to provide adequate ventilation.


Use special tool: T9512950, Glue gun (kit)

Use: 9511027, Glue

Use: 1161730, Mixing pipe

91
IMG-384641
 

Note!
Note the position.

92
IMG-384652
 

Note!
Note the position.

93
IMG-409427
 

Disconnect the connectors.

Attach the connector to the wiring harness.

94
IMG-409435
 

Install component that comes with the accessory kit.

Put the wiring in the Bumper cover without installing the wiring.

95
IMG-467106
 

BN = Brown

GY = Grey

WH = White

OG = Orange

GN = Green

YE = Yellow

96
IMG-467107
 

BN = Brown

GY = Grey

WH = White

OG = Orange

YE = Yellow

97
IMG-384661
 

Connect the two painted sensors to the external connections.

Repeat on the other side.

98
IMG-409440
 

Connect the cable harness.

99
IMG-409445
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

100
IMG-386729
 

The part is not to be reused.

101
IMG-409450
 

Route the wiring harness into the passenger compartment.

102
IMG-409455
 

Request the aid of a colleague for this procedure.

Place the Bumper Cover in position for installation.

103
IMG-403340
 
104
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

105
IMG-409500
 

Install the wiring harness.

Use a cable tie

 

Installation

106
IMG-384699
 

Connect the connector.

107
IMG-383543
 

Reinstall the bumper.

Repeat on the other side.

108
IMG-402997
 

Note!
Make sure to follow the sequence indicated.

Reinstall the removed part.

Ensure that all clips engage.

Repeat on the other side.

 

Accessory installation

109
IMG-386748
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

110
IMG-386753
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

111
IMG-397598
 
112
IMG-402306
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

113
IMG-383238
 

Fold the carpet aside.

114
IMG-404485
 
115
IMG-383244
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

116
IMG-404500
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

117
IMG-397252
 
118
IMG-383240
 

Route the cable harness to the existing cable harness.

119
IMG-402310
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

 

Removal

120
IMG-382528
 

Open the hood.

121
IMG-382209
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

Repeat on the other side.

122
IMG-382210
 

Remove the screws.

Repeat on the other side.

123
IMG-382280
 

Remove the nut.

Repeat on the other side.

124
IMG-382211
 

Fold the wing liner aside.

Repeat on the other side.

125
IMG-396574
 

Disconnect the connector.

 

Vehicles early version

126
IMG-382216
 

Remove the screws.

Repeat on the other side.

 

Vehicles late version

127
IMG-412857
 

Remove the screws.

Repeat on the other side.

 

All vehicles

128
IMG-398082
 

Repeat on the other side.

129
IMG-398324
 

Repeat on the other side.

 

Vehicles with headlamp washers

130
IMG-396579
 

Warning!
Be prepared to collect escaping fluid.

 

All vehicles

131
IMG-402167
 

Remove the screws.

132
IMG-402166
 

Remove the clip.

Remove the nut.

 

Vehicles with air suspension

133
IMG-406668
 

Unhook the clip(s).

 

All vehicles

134
IMG-402163
 

Remove the marked part.

 

All vehicles

135
IMG-382204
 

Remove the clips.

Remove the screws.

136
IMG-387143
 

Remove the clips.

137
IMG-398535
 
138
IMG-382200
 

Remove the weatherstrip.

139
IMG-382201
 

Remove the clips.

140
IMG-398087
 

Remove the clips.

Remove the marked part.

Repeat on the other side.

141
IMG-386979
 

Repeat on the other side.

142
IMG-387146
 

Note!
This step is easier with two people.

 

Accessory installation

143
IMG-386146
 

Locate the markings for the positions.

Mark the centre.

Use: Scribe

144
IMG-402106
 

Measure and mark as illustrated.

Use: Scribe

145
IMG-386150
 
146
IMG-401855
 

Note!
Check that the markings are opposite each other and that they are pointing downwards when the tool is used.


Use special tool: T9997548, Hole punch

147
IMG-386151
 

Caution!
Sharp end of tool must be on outside of cover.

148
IMG-401879
 

Note!
Check that the markings are opposite each other and that they are pointing downwards when the tool is used.

149
IMG-386154
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

150
IMG-386155
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

151
IMG-384538
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

152
IMG-384536
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

153
IMG-386162
 

Note!
Prepare and install one holder at a time.

Install component that comes with the accessory kit.

154
IMG-386164
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

155
IMG-384530
 

Remove the protective film.

156
IMG-386165
 

Warning!
Wear protective gloves.


Warning!
Make sure to provide adequate ventilation.


Use special tool: T9512950, Glue gun (kit)

Use: 9511027, Glue

Use: 1161730, Mixing pipe

157
IMG-386174
 

Note!
Note the position.

158
IMG-386175
 

Note!
Note the position.

159
IMG-386127
 

The part is not to be reused.

Repeat on the other side.

160
IMG-386401
 

Locate relevant marking.

Mark the centre.

Repeat on the other side.

161
IMG-386402
 

Repeat on the other side.

162
IMG-386124
 
163
IMG-386125
 

Repeat on the other side.

164
IMG-386384
 

Repeat on the other side.

165
IMG-386130
 

Repeat on the other side.

166
IMG-386466
 

Repeat on the other side.

167
IMG-395202
 

Put the wiring in the Bumper cover without installing the wiring.

RHD: The cable harness is positioned mirrored.

168
IMG-420033
 

Connect the two painted sensors to the external connections.

169
IMG-386852
 

Repeat on the other side.

170
IMG-386851
 

Repeat on the other side.

171
IMG-386850
 

Repeat on the other side.

 

Vehicles without daytime running lamps (DRL)

172
IMG-386847
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

173
IMG-398123
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

174
IMG-386844
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

175
IMG-401906
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

 

Vehicles with daytime running lamps (DRL)

176
IMG-402126
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

177
IMG-402127
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

178
IMG-402129
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

179
IMG-402130
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

 

All vehicles

180
IMG-402135
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

181
IMG-386842
 

Reinstall the bumper.

182
IMG-402170
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

183
IMG-402171
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

184
IMG-402172
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

 

Vehicles with fuel-driven heater

185
IMG-402180
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

186
IMG-402195
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

 

Applies to all other vehicles

187
IMG-402210
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

188
IMG-405410
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

189
IMG-405411
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

190
IMG-386950
 

Remove the nut.

Fold the insulation aside.

191
IMG-402286
 

Make a cut in the insulation.

192
IMG-386951
 

The part is not to be reused.

193
IMG-386974
 

Fold the carpet aside.

194
IMG-386994
 

Fold the insulation aside.

195
IMG-402237
 
196
IMG-402238
 

Pull the wiring through.

Use: 1161150, Lubricant


Use special tool: T9814204, Expander pliers

197
IMG-402275
 

Route the wiring harness into the passenger compartment.

198
IMG-402277
 

Caution!
Make sure that the rubber grommet seals properly to the body.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

199
IMG-402285
 

Install the nut.

200
IMG-386995
 

Position/route the cable as illustrated.

201
IMG-402370
 

Install the cables.

Use a cable tie

202
IMG-386826
 

Fold the carpet aside.

203
IMG-402386
 

Install the cables.

Use a cable tie

Position/route the cables as illustrated.

 

Removal

204
IMG-387085
 
205
IMG-387086
 

Remove the screws.

206
IMG-403400
 

Note!
The graphic shows the back of the component before removal.

207
IMG-387107
 
208
IMG-387123
 

Remove the screws.

Remove the marked part.

209
IMG-387398
 
  1. Depress the locking device.

  2. Release the connector's catch.

  3. Disconnect the connector.

210
IMG-387423
 

Release the catches.

Remove the marked part.

211
IMG-400415
 

Release the connector's secondary lock.

Lift approximately 2 mm.

 

Accessory installation

212
IMG-410552
 

Note!
Orientation view

213
IMG-387476
 

Connect the prerouted wiring harness.

Connect the cable harness terminals in the connector as follows.

214
IMG-402395
 

Note!
Note the position.

215
IMG-400383
 

Depress the secondary lock.

216
IMG-387424
 

Reinstall the removed part.

 

Removal

217
IMG-387415
 
  1. Depress the locking device.

  2. Release the connector's catch.

  3. Disconnect the connector.

218
IMG-387423
 

Release the catches.

Remove the marked part.

219
IMG-400415
 

Release the connector's secondary lock.

Lift approximately 2 mm.

220
IMG-409615
 

Release the catches.

Remove the marked part.

221
IMG-409805
 


Use special tool: T9512632, Terminal removal tool (Color code: RED)

222
IMG-409625
 

Disconnect terminals from the connector, following the graphic.

 

Accessory installation

223
IMG-410553
 

Note!
Orientation view

224
IMG-409560
 

Connect the prerouted wiring harness.

Connect the cable harness terminals in the connector as follows.

225
IMG-409561
 

Note!
Note the position.

226
IMG-409626
 

Depress the secondary lock.

227
IMG-387424
 

Reinstall the removed part.

228
IMG-387144
 

Connect the connectors.

229
IMG-387145
 

Reinstall the removed part.

Reinstall the screws.

230
IMG-403372
 

Install the cables.

Use a cable tie

231
IMG-400005
 

Caution!
A change to another tire size will cause changes in tire circumference. This will affect the Parking assistance pilot function.

Check that the tire dimension stated in the vehicle configuration, corresponds to the actual tire dimension of the vehicle.

If this does not correspond, download correct software.

232
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.