2019 T5 AWD AUTOMATIC L.H.D

Installation Instructions

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC40 2019
EX40 (25-) / America

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314543571.1431458009
Towbar, hitch




Materials

Designation

Part number

Isopropanol

1161721

Masking tape

Rust inhibitor


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-240693
IMG-268803
IMG-239667

IMG-436008

IMG-491086

IMG-483228


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

When installing, the car must retain a temperature of 20 degrees C.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Disconnecting the battery

4
IMG-430215
 
5
IMG-435728
 

Open the tailgate.

6
IMG-435731
 

Open the hood.

7
IMG-473728
 

Remove the battery's negative cable.

 

Removal

8
IMG-435736
 

Remove the part carefully

Repeat on the other side.

9
IMG-435739
 

Remove the marked part.

10
IMG-436415
 

Remove the marked part.

11
IMG-437920
 

Remove the marked part.

12
IMG-435742
 
13
IMG-435743
 
14
IMG-435744
 

Remove the panel.

15
IMG-435745
 

Fold marked part aside.

16
IMG-431005
 

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.5 Nm

17
IMG-435771
 

Remove the panel.

18
IMG-435772
 

Remove the marked part.

19
IMG-431337
 

Remove the marked part.

20
IMG-436490
 

Remove the marked part.

Use: Interior trim remover

21
IMG-436500
 

Remove the screws.


Tightening torque: Luggage compartment sill moulding to body , 4.5 Nm

22
IMG-473324
 

Fold marked part aside.

23
IMG-436546
 

Remove the marked part.

24
IMG-435773
 

Note!
The graphic shows the back of the component before removal.


Note!
The number of connectors may vary depending on the vehicle's equipment level.

Disconnect the connector.

 

Accessory installation

25
IMG-435779
 

Clean the surface.

Wipe dry.

Use: 1161721, Isopropanol

26
IMG-435774
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

27
IMG-414059
 
28
IMG-241925
 
29
IMG-435781
 

Measure

Install component that comes with the accessory kit.

30
IMG-435784
 

Remove the protective film.

31
IMG-435786
 

Note!
Note the position.


Note!
Ensure that the tape is fixed to the surface.

Install component that comes with the accessory kit.

 

Removal

32
IMG-435791
 

Make sure that the components are not mixed up at the installation.

Remove the marked part.

33
IMG-435798
 

Remove the screws.

34
IMG-446456
 

Remove the marked detail/details.

35
IMG-441820
 

Remove the marked detail/details.

36
IMG-446440
 

Remove the screws.

37
IMG-446442
 

Remove the screws.

Remove the clip.

38
IMG-446443
 

Remove the marked part.

39
IMG-446444
 

Note!
The graphic shows the back of the component before removal.

40
IMG-446445
 

Caution!
Make sure not to damage painted surfaces.

Remove the marked part.

Use: Interior trim remover

41
IMG-446446
 

Caution!
Be extra careful when removing or installing this component.

Loosen the component indicated. Do not remove it.

42
IMG-446447
 

Loosen the component indicated. Do not remove it.

43
 

Repeat the steps when removing on opposite side.

44
IMG-435822
 

Locate the connector.

Release the connector's catch.

Disconnect the connector.

45
IMG-435823
 

Caution!
Place the Bumper Cover on a suitable surface.

Request the aid of a colleague for this procedure.

Remove the marked part.

46
IMG-435835
 

Remove the nuts.

The part is not to be reused.

Repeat on the other side.

47
IMG-435836
 

Remove the marked part.

The part is not to be reused.

48
IMG-435837
 

Remove the marked part.

The part is not to be reused.

49
IMG-436021
 

Locate relevant marking.

50
IMG-436022
 

Apply tape to the other side, opposite the marking lines.

Use: , Masking tape

51
IMG-436026
 
  1. Mark using a pen

  2. Remove the marked part.

Use: Air-powered air saw

52
IMG-436027
 

Deburr edges

 

Accessory installation

53
IMG-435843
 

Clean the surface.

Use: 1161721, Isopropanol

54
IMG-435845
 

Clean the surface.

Use: 1161721, Isopropanol

55
IMG-435851
 

Install component that comes with the accessory kit.

56
IMG-435855
 

Install components that come with the accessory kit.

Tighten the bolts.


Tightening torque: Tow hitch member mounting to body frame (pre-tightening) , 30 Nm

Repeat on the other side.

57
IMG-436044
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

58
IMG-435879
 

Install components that come with the accessory kit.

Tighten the nuts.


Tightening torque: Towbar, to Towbar member
Stage 1: 90 Nm
Stage 2: 60 Degree

Repeat on the other side.

59
IMG-435895
 

Tighten the bolts.


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 90 Nm
Stage 2: 60 Degree

Repeat on the other side.

60
IMG-436525
 

Apply the stated Material on the marked surface.

Repeat on the other side.

Use: , Rust inhibitor

61
IMG-428470
 

Install component that comes with the accessory kit.

Use hands only.

62
IMG-436028
 

Fasten the wiring harness using the existing clips.

63
IMG-436030
 

Note!
Note the position.

Route the wiring harness into the passenger compartment.

64
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

65
IMG-436031
 

Fasten the wiring harness using the existing clips.

66
IMG-436051
 

Fasten the wiring harness using the existing clips.

Connect the connector.

67
IMG-435887
 

Remove the nut.

The part is to be reused.

68
IMG-435888
 

Connect the prerouted cable.

Install the nut.


Tightening torque: Tow hitch ground connection, to body , 13 Nm

69
IMG-436052
 

Locate the pre-routed connectors.

Connect the connectors.

 

70
IMG-487822
 

Note!
Orientation view

 

Alternative 1

71
IMG-483349
 

Remove the marked parts.

72
IMG-483361
 

Place the component where indicated in the graphic.

73
IMG-483362
 

Use detail according to image.

Mark using a pen

74
IMG-483377
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Remove the marked part.

75
IMG-483378
 

The part is not to be reused.

76
IMG-483364
 

Reinstall the removed part.

77
IMG-483365
 

Place the component where indicated in the graphic.

 

78
IMG-483373
 

Use details according to image.

79
IMG-437645
 

Cut following the dotted lines.

80
IMG-241925
 
81
IMG-437646
 

The graphic shows the back of the component.

Install component that comes with the accessory kit.

82
IMG-241925
 
83
IMG-487825
 

Note!
Orientation view

84
IMG-437647
 

Caution!
Make sure that no part of the wiring harness is trapped.

Install component that comes with the accessory kit.

 

Installation

85
 

Reinstall the removed parts in reverse order.

86
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

 

Connecting the battery

87
IMG-474019
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

 

Accessory installation

88
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31664323

 

Check

89
IMG-384866
 

Warning!
Check for correct operation after the installation.


Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer.


Note!
The trailer module (TRM) must be programmed with correct software to function correctly.

7-pin connection

  1. Brake lamp/Left indicator

  2. Ground connection

  3. Spare slot (brake lamp, electrical trailer brake)

  4. Stop lamp/ Right turn signal lamp

  5. Charging

  6. Position lamp

  7. Spare (back-up light)

90
IMG-384862
 

4-pin connection

  1. Stop lamp/ Right turn signal lamp

  2. Brake lamp/Left indicator

  3. Position lamp

  4. Ground connection