| | Interior preparations (V70 XC) |
| | M8503342 |
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| | Interior preparations (V70 XC) |
| | M8503340 |
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| | Interior preparations (V70 and V70 XC) |
| | M8503773 |
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| | Interior preparations (V70 and V70 XC) |
| | A8501274 |
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| | A8502769 |
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| | Interior preparations (S60) |
| | D8502765 |
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| | Interior preparations (S60) |
| | M8503548 |
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| | M8503549 |
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| | M8503367 |
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| | Remove the right-hand side cushion. First press in the catches (1) at the top edge of the reverse of the side cushion. Pull the cushion out slightly Grasp the cushion using both hands. Twist the cushion clockwise until the catches on the inside release Remove the side cushion. First pull out the top of the side cushion. Then pull upwards.
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| | Interior preparations (all models) |
| | M8802583 |
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| | Interior preparations (all models) Applies to cars with mountings for Isofix on the right side of the rear seat Remove the screws (1). Slacken off the end mounting (2) for the seat belt Remove the nut (3) and the washer (4) from the stud Remove the mounting (5).
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| | D8502130 |
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| | Disconnect the connector (1) and the screw (2) on the right backrest Lift up the mounting (3). Gently work the backrest backwards and forwards to release the pin from the mounting in the left backrest Remove the right backrest.
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| | D2302195 |
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| | Push the insulation panel to one side so that the cover (1) is accessible Remove the nuts (2) and the cover Drill out the connection (3) in the fuel tank unit (4). Use a Ø4 mm (5/32”) diameter drill bit.
Note!
Use a compressed air power drill with a greased bit. |
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| | R2501320 |
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| | R2501321 |
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| | Illustration A displays the front mounting Illustration B displays the rear mounting |
| | M2302970 |
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| | Insert the pipe (1) (from the kit) into the connection (2). Press the pipe down until it is in contact with the connection Take the fuel line with the power cable from the kit. Apply tape to the end on the section of the fuel line which is to be inserted through the hole in the floor. (The one with a short
free end.) Insert the whole pipe assembly (3) between the floor and the fuel tank out to the right.
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| | M2302961 |
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| | Press the quick-release connector (1) onto the connection until a click is heard. Check that the quick-release connector is secure Connect the power cable, routed with the fuel line to the connector (2) in the connector bridge (3).
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| | Applies to cars with Isofix mountings Reinstall the Isofix mounting and seat belt buckle Tighten the screw. Tighten to 40 Nm (30 lbf.ft.).Tighten the nut. Tighten to 30 Nm (22 lbf.ft.).
Applies to all models Reinstall the backrests, side cushions and seat cushions Open the cover for the radiator expansion tank.
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| | R2302954 |
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| | R2303046 |
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| | Detach the fuel rail (1) at the front edge. First insert a small screwdriver into the small hole between the yellow clip and the fuel rail. Push the clip in the direction of the arrow.
Repeat this for the other five clips Pull down the fuel rail so that it hangs from the hoses.
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| | R2501322 |
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| | Take the fuel pump (FP) and fuel line from the kit. Insert the fuel line up at the front edge on the right-hand side of the fuel tank Route the fuel line so that is next to the existing fuel line in the cut-out on top of the fuel tank. Then position the fuel line on the right-hand side of the wiring which runs to the
engine compartment Pull up the fuel line so that the fuel pump (FP) is positioned approximately as illustrated.
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| | R2501323 |
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| | Remove the brake pipe (1) from the clamp Take the fuel pump (FP) and bracket. Position the bracket on top of the bracket for the fuel tank mounting, opposite the small holes for the rivets Take two metal rivets (2) from the kit. Rivet the fuel pump (FP) bracket at the bracket for the fuel tank mounting.
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| | R2302955 |
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| | Take the double clamp (1) from the kit. Secure the two fuel lines from the fuel pump (FP) to each other, opposite the two blue markings on the fuel lines Press the brake pipe back into the clamp Tighten the four screws holding the fuel tank. Also tighten the screw for the fuel filter if slackened off. Tighten the screws. Tighten to 24 Nm (18 lbf.ft) Connect the connector (1) from the pre-routed power cable to the fuel pump (FP) Connect the quick-release connector (2) on the pre-routed fuel line to the fuel pump (FP).
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| | R2302956 |
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| | R2303048 |
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| | R2303062 |
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| | Press the fuel hose from the recently installed fuel pump (FP) into place. Press into place in the bottom of the rail and forwards, in the cut-out furthest to the right.
Note!
The marking on the fuel hose must be opposite the point where the fuel hose goes into the rail. |
Slide back the retaining clip for the rail. Press the rail against the car body. Ensure that the rail is securely installed.
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| | D8600370 |
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| | Raise the car slightly Remove the left front wheel Raise the car a little more Drill out the five rivets (1) in the edge of the front left wheel housing. Use a 5.5 mm (7/32”) diameter drill bit.
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| | D8600371 |
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| | D2000257 |
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| | Applies only to models with an air baffle Remove the screw (1) from the left-hand air baffle (2) for the front brake Remove the left-hand air baffle by pulling it backwards (the air baffle will not be reused). Remove the right-hand air baffle in the same way.
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| | D2000231 |
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| | Remove the air baffle (2). First remove the screws (1). Press up the catches (5). Pull the air baffle downwards and backwards Remove the splash guard (4) by slackening off the screws (3) Install a hose on the engine coolant drain nipple Open the drain nipple. Drain off the coolant.
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| | Routing and installing hoses |
| | R2303064 |
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| | Routing and installing hoses |
| | R2303065 |
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| | R2303047 |
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| | R2303066 |
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| | Install the fuel pipe using the four pre-installed clips (1) (from the kit) on the sub-frame. Insert the fuel pipe between the disconnected pipes and the sub-frame. Press the fuel pipe
into place. Use the clips in the front edge of the sub-frame and in the bottom in the clips (2) that secured the plastic hose. On older car models, there are two free clips for the fuel line below
the existing pipes on the inside on the sub-frame. Due to the limited space, the fuel pipe needs to be worked slightly to position it correctly.
Reinstall the power steering pipes. Press the plastic hose into place on the outside of the fuel pipe. On older models, the plastic hose is reinstalled in its clips. Reinstall the rubber
coated clamp if this has been removed Check that the fuel pipe does not catch on the sub-frame. Ensure that the fuel pipe does not rub against pipes or screw heads for the suspension.
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| | M6400527 |
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| | Reinstall the pipe elbow Install the jack (1) under the front edge of the sub-frame Take the weight off the sub-frame Remove the screw (2) and the washer (3) from the front left mounting on the sub-frame.
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| | R8703683 |
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| | R8703684 |
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| | Position the heater for installation Take a small hose clamp for the fuel line from the kit. Install the hose clamp on the fuel hose (1) from the fuel pipe on the sub-frame Press the fuel line into place on the fuel pump (FP) inlet (2). Tighten.
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| | D8703767 |
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| | Position the bracket (1) from the kit on the screw (2) protruding into the wheel arch Take a nut from the kit. Finger tighten Install the heater and the bracket (3) in the left front mounting on the sub-frame. Use the screw (4) from the kit. Finger tighten Turn the bracket (1) so that the hole is aligned with the screw underneath the hole in the bottom of the bracket (5) Secure both the brackets using the screw and nut from the kit. Finger tighten Check that the heater does not catch on any surrounding components Tighten the heater to the sub-frame and the brackets Tighten the screw (4). Tighten to 105 Nm (78 lbf.ft). Angle-tighten 120° or MAX 280 Nm (206 lbf.ft.) Remove the protective cover from the pre-routed connector (6). Press in the catches on the top of the connector to release the cover Connect the cable from the heater to the connector Remove the jack.
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| | R2303052 |
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| | R2303067 |
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| | R2303068 |
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| | Take a hose clamp from the kit. Thread the hose clamp onto the short fuel line on the fuel pipe on the sub-frame Connect the short fuel pipe to the fuel line. Slide the pipe into the fuel line. Slide the pipe so far in that both pipes lie opposite each other. This is to prevent the build up of air
bubbles Squeeze the hose clamp together.
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| | R2303069 |
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| | R2303070 |
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| | Illustration A Illustration B Take a hose clamp from the kit. Thread the hose clamp onto the previously routed fuel line to the fuel pump (FP) Connect the fuel line to the short fuel pipe. Slide the pipe into the fuel line. Slide the pipe so far in that both pipes lie opposite each other. This is to prevent the build up of air
bubbles Ensure that the fuel line is routed correctly. Ensure that the fuel line does not obstruct the plastic hose or rub against the sub-frame or other components Squeeze the hose clamp together.
Note!
Fuel lines and fuel pipes must be at least 15 mm (19/32”) from brake pipes. |
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| | R2303071 |
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| | R2303072 |
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| | M2501531 |
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| | M2501530 |
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| | M2501532 |
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| | M2501533 |
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| | Remove the connector (1) from the intake manifold Remove the vacuum valve (2) with the hoses (2) from the mountings in the air cleaner Remove the hose clamp (3) on the intake manifold.
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| | M2501534 |
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| | Pull off the intake manifold from the corresponding pipe under the front cover plate. Move the intake manifold to the right Grasp the air cleaner and carefully twist off from the intake manifold. Place it to one side.
Note!
If the hose is plastic, the hose joint will need to be carefully heated to release the hose. Use a hot-air gun. |
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| | M2501539 |
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| | Release the quick-release connector on the left heater hose (1) for the passenger compartment heater. Press in the circlip on the quick-release connector opposite the two arrow heads. At
the same time, turn the circlip in the direction indicated by the arrow. Turn the quick-release connector slightly and pull it out Detach the heater hose (2) on the left-hand side of the cylinder head Remove the thick engine coolant hose at the cylinder head to facilitate access Remove the heater hose. The heater hose will not be reused.
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| | M2501537 |
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| | Take the heater hoses from the kit and thread them along the front edge of the gearbox and out to the left front mounting of the sub-frame Connect the shorter of the heater hoses to the connector (1) on the left-hand side of the cylinder top. Secure using a new hose clamp from the kit Pull the longer of the heater hoses along the inside of the left-hand front member and over the gearbox. Continue to pull the hose behind the intake manifold and up to the turbocharger
(TC). Then pull the hose in the same direction as the old heater hose. Connect it where the old heater hose was removed Reinstall the thick radiator hose at the top of the cylinder head (if disconnected).
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| | M2501535 |
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| | Connection and finishing work |
| | R8703686 |
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| | Connection and finishing work |
| | Tighten the drain nipple on the radiator. Remove the hose Reinstall the engine splash guard. Tighten to 25 Nm (18 lbf.ft.) Reinstall the centre air baffle. First the centre one and then reinstall the right-hand one Fold the wheel arch lining back into position. Secure the wheel arch lining using the two nuts Rivet the front edge of the wheel arch lining. Use the pop rivets from the kit Lower the car slightly. Reinstall the wheel. Tighten to 140 Nm (103 lbf.ft.).
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| | M3702168 |
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| | Lower the car completely Fill with coolant. Reinstall the expansion tank cap Reinstall the air cleaner and connections Reinstall the intake manifold for the front cover plate Reinstall the protective cover in front of the fuse holder Start the engine. Bleed the radiator system Program the software. See the service information in VIDA Test the heater function according to separate instructions.
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