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| | Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.
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| | There may be parts in the accessories kit that are not needed for this installation. |
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| | IMG-400010 |
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| | Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps. |
Used for focused component, the component with which you will do something. Used as extra colors when you need to show or differentiate additional parts. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc. Used when the component is not fully removed from the vehicle but only hung to the side. Used for standard tools and special tools. Used as background color for vehicle components. Used for accessory components.
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| | IMG-432310 |
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| | IMG-436053 |
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| | Remove the panel. Disconnect the connector, if applicable. |
| | IMG-436055 |
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| | IMG-450389 |
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| | IMG-450410 |
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| | IMG-436233 |
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| | IMG-436216 |
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| | Remove the screw. The item is not to be reused. Remove the marked part. |
| | IMG-436242 |
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| | Fold the floor carpet back. |
| | IMG-453575 |
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| | Reinstall the removed part. |
| | IMG-405523 |
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| | Take the template from the kit and cut it out following the dotted line. |
| | IMG-453578 |
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| | IMG-453579 |
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| | IMG-450410 |
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| | IMG-436220 |
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| | IMG-453580 |
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| | Fold the insulation aside. |
| | IMG-452754 |
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| | IMG-452756 |
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| | Remove the marked detail/details. Use: Pliers 31423632
Repeat on the other side. |
| | IMG-452752 |
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| | Remove the screws. Remove the marked part. Repeat on the other side. |
| | IMG-454295 |
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| | IMG-452766 |
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| | Remove the nuts. Remove the clips. |
| | IMG-452767 |
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| | Remove the screws. Remove the clip. |
| | IMG-452769 |
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| | IMG-452753 |
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| | Open the hood. Raise the car. |
| | IMG-452829 |
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| | Remove the clips. Remove the screws. Remove the marked part. |
| | IMG-454297 |
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| | IMG-452853 |
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| | IMG-452889 |
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| | Remove the screws. Loosen the component indicated. Do not remove it. |
| | Applies to the left-hand side: |
| | IMG-452964 |
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| | Remove the connector from its attachment. Remove the cable harness clips. Remove the hose.
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| | Applies to the right-hand side |
| | IMG-452966 |
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| | Remove the cable harness clips. Remove the hose.
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| | IMG-452938 |
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| | IMG-400006 |
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| | Drain the cooling system according to service information in VIDA: Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding. Use special tool: T9997669, Key
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| | IMG-453341 |
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| | IMG-453346 |
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| | IMG-453347 |
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| | Saw in a way so that the marking remains. Use: Air-powered air saw
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| | IMG-453354 |
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| | Install component that comes with the accessory kit. Check that the flange of the part is in full contact with bumper cover. Adjust the hole with a file or knife as necessary. |
| | IMG-453355 |
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| | Install components that come with the accessory kit. |
| | IMG-453356 |
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| | IMG-453357 |
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| | Note! Do not fully tighten the nut yet. |
Install components that come with the accessory kit. |
| | IMG-453359 |
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| | Install component that comes with the accessory kit. This is used as a counterhold. |
| | IMG-453358 |
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| | Tighten the nut. Use hands only. |
| | IMG-453380 |
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| | IMG-453385 |
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| | Remove the nut. The item is to be reused. |
| | IMG-453393 |
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| | Position/route the cable as illustrated. |
| | IMG-453389 |
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| | Connect the prerouted cable. Install the nut. Tightening torque: M6
, 10 Nm
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| | IMG-453394 |
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| | Position/route the cables as illustrated. Install the cables. Use a cable tie |
| | IMG-441390 |
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| | Caution! No grease on contact surfaces. |
Lubricate the O-ring. |
| | IMG-440316 |
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| | IMG-453615 |
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| | Install the marked component. Install the catch. |
| | IMG-453616 |
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| | Passenger Compartment Connector Cable Cable from Engine block heater
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| | IMG-453617 |
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| | Install components that come with the accessory kit. Passenger Compartment Connector Cable Cable from Engine block heater
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| | IMG-453402 |
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| | IMG-456435 |
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| | Place the cable tie as illustrated. |
| | IMG-457991 |
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| | IMG-453437 |
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| | IMG-453454 |
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| | Position/route the cable as illustrated. |
| | IMG-453456 |
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| | Install the cable. Use a cable tie |
| | IMG-453458 |
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| | IMG-453297 |
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| | Hold the component in the position in which it is to be fitted and mark the hoses where they are to be cut. |
| | IMG-431707 |
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| | Caution! Cut carefully to avoid unintentional damage or personal injury. |
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| | IMG-452743 |
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| | Note! Do not fully tighten the bolt. |
Assemble components that come with the accessory kit. |
| | IMG-453318 |
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| | Adjust the position of the component according to image. Tighten the screw. Tightening torque: M6
, 10 Nm
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| | IMG-431659 |
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| | Remove the screw. The item is to be reused. |
| | IMG-453321 |
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| | Fold marked part aside. Install the marked components. Reinstall the screw.
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| | IMG-453326 |
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| | Attach the hose clamp Install the hoses. Tighten the hose clamps. |
| | IMG-441390 |
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| | Caution! No grease on contact surfaces. |
Lubricate the O-ring. |
| | IMG-453330 |
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| | Connect the cable. Install the catch. |
| | IMG-453629 |
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| | Passenger Compartment Connector Cable |
| | IMG-453632 |
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| | Position/route the cable as illustrated. |
| | IMG-453643 |
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| | Place the cable tie as illustrated. Position/route the cable as illustrated. Tighten the cable tie. |
| | IMG-453697 |
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| | Fasten the clamp. Position/route the cable as illustrated. |
| | IMG-453646 |
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| | Place the cable tie as illustrated. Position/route the cable as illustrated. Tighten the cable tie. |
| | IMG-453656 |
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| | Caution! Install the cable tie only around steering gear and new wiring harness. The cable tie must not be installed around the existing wiring harness. |
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| | IMG-453659 |
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| | Position/route the cable as illustrated. Install the cable. Use a cable tie |
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| | IMG-453668 |
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| | Remove the clip. Remove the screw. |
| | IMG-453670 |
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| | IMG-453671 |
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| | Fold the wing liner aside. |
| | IMG-453672 |
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| | IMG-386950 |
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| | Remove the nut. Fold the insulation aside. |
| | IMG-431925 |
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| | Make a cut in the insulation. |
| | IMG-386951 |
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| | Remove the marked part. The part is not to be reused. |
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| | IMG-453673 |
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| | IMG-453674 |
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| | Pull the wiring through. Use special tool: T9814204, Expander pliers
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| | IMG-453677 |
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| | Caution! Make sure that the rubber grommet seals properly to the body. |
Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet. |
| | IMG-453681 |
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| | Refit the insulation. Install the nut. |
| | IMG-453678 |
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| | Position/route the cable as illustrated. Install the cable. Use a cable tie |
| | IMG-453582 |
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| | Position/route the cable as illustrated. |
| | IMG-453584 |
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| | Note! Do not fully tighten the bolt. |
Reinstall the removed part. Install components that come with the accessory kit. |
| | IMG-441390 |
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| | Caution! No grease on contact surfaces. |
Lubricate the O-ring. |
| | IMG-453585 |
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| | Install components that come with the accessory kit. |
| | IMG-453586 |
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| | Install components that come with the accessory kit. |
| | IMG-453591 |
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| | Fold the floor carpet back. Adjust and center the passenger compartment power outlet in the hole of the carpet. The purpose is to have the outlet bezel cover the carpet edge. Adjust the hole with a file or knife as necessary. |
| | IMG-453593 |
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| | Fold the carpet aside. Remove the screws. Fold marked part aside. |
| | IMG-453600 |
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| | Tighten the screw. Tightening torque: M6
, 10 Nm
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| | IMG-453594 |
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| | Install the marked component. Reinstall the screws. |
| | IMG-432205 |
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| | Make a cut in the insulation. Remove the insulation material. Fold the floor carpet back. |
| | IMG-453596 |
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| | Install component that comes with the accessory kit. Note the position. |
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| | IMG-400006 |
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| | Fill the cooling system according to the service information in VIDA: Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding. Use special tool: T9512955, Cover
Use special tool: T9814192, Hose
Use special tool: T9512957, Coolant Reservoir
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| | IMG-377070 |
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| | Reinstall the removed parts in reverse order. |
| | IMG-405228 |
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| | Note! Make sure to follow the sequence indicated. |
Tightening torque: Aluminum wheel rim to wheel hub Stage 1:
4 Nm Stage 2:
50 Nm Stage 3:
140 Nm
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