Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 2021
V60 (19-) 2021

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316646031.031664600
End pipes




 

Special tools

 

115 8590 PIPE CUTTER

Tool number:115 8590

Tool description:PIPE CUTTER

Tool boards:08

 

981 4187 Clip tool

Tool number:981 4187

Tool description:Clip tool

Tool boards:80



IMG-453496


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-410355
 

Remove the screws.

 

Vehicles with Foot movement detection (FMDM)

4
IMG-453344
 

Loosen the component indicated. Do not remove it.

 

All vehicles

5
IMG-400000
 
 

Alternative 1

6
IMG-452198
 

Note!
Orientation view

7
IMG-452207
 

Release the catches.

Remove the marked part.

8
IMG-420510
 

Locate relevant marking.


Use special tool: T1158590, PIPE CUTTER

9
IMG-420536
 

Note!
This step is easier with two people.

Loosen the marked detail/details.

The part is not to be reused.

 

Alternative 2

10
IMG-453337
 

Note!
Orientation view

11
IMG-453148
 

Locate relevant marking.


Use special tool: T1158590, PIPE CUTTER

 

Vehicles with actuator, early version

12
IMG-453348
 

Disconnect the connector.

Unhook the cable harness clips.


Use special tool: T9814187, Clip tool

13
IMG-445107
 

Remove the nuts.

Remove the marked part.

14
IMG-452207
 

Release the catches.

Remove the marked part.

 

Alternative 3

15
IMG-453251
 

Note!
Orientation view

16
IMG-453261
 

Remove the screws.

Loosen the component indicated. Do not remove it.

Repeat on the other side.

17
IMG-453257
 

Remove the marked part.

Repeat on the other side.

 

Accessory installation

18
IMG-400000
 
 

Alternatives 1 and 2

19
IMG-452795
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

20
IMG-452799
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

Repeat on the other side.

21
IMG-452800
 

Install the screws.

Repeat on the other side.

22
IMG-452958
 

Install component that comes with the accessory kit.

Repeat on the other side.

23
IMG-452955
 

Install the screws.

Repeat on the other side.

 

Alternative 1

24
IMG-452208
 

Note!
Do not fully tighten the nuts yet.

Install component that comes with the accessory kit.

25
IMG-452986
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

26
IMG-452997
 

Place the component where indicated in the graphic.

Tighten the nuts.


Tightening torque: M10 , 50 Nm

 

Alternatives 1 and 2

27
IMG-453166
 

Note!
Do not fully tighten the nut yet.

Install component that comes with the accessory kit.

Repeat on the other side.

 

Vehicles with actuator, early version

28
IMG-453398
 

Note!
Note the position.

29
IMG-453406
 

Install the marked component.

Install the nuts


Tightening torque: Actuator, to Exhaust system , 5 Nm

30
IMG-453419
 

Connect the connector.

 

All vehicles

31
IMG-453167
 

Note!
Make sure that the component is centred.

Repeat on the other side.

32
IMG-453172
 


Tightening torque: M10 , 50 Nm

Tighten the nut.

Repeat on the other side.

 

Alternative 3

33
IMG-453251
 

Note!
Orientation view

34
IMG-453274
 

Install component that comes with the accessory kit.

Repeat on the other side.

35
IMG-453275
 

Install the marked component.

Repeat on the other side.

36
IMG-453302
 

Install the screws.

Repeat on the other side.

 

Alternatives 1 and 2

37
IMG-453336
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

 

All vehicles

38
IMG-410355
 

Reinstall the screws.