Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2012
S60 (11-18) 2012 International

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
312656331.331265630, 30756290, 31316484, 31316485, 31316074, 31316075
Skid plate, rear bumper




IMG-340000




 
Equipment
IMG-345497
IMG-239660
IMG-240693
IMG-330288
IMG-333288
IMG-333293
IMG-332314

IMG-340092

IMG-340085


 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 
1
IMG-245980
 

  • Turn the ignition key to position 0.


Note!

Wait at least one minute before unplugging the connectors or removing other electrical equipment.


2
IMG-340642
 

3
IMG-347701
 

Applies to vehicles with parking assistance

  • Disconnect the connectors on both sides:

4
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  • Remove the sensors. They will not be reused.

5
IMG-347626
 

  • Remove the rings. These will not be reused.

6
IMG-344142
 

  • Clean the sensors. Use: Isopropanol

  • Allow to dry.

7
IMG-344141
 

  • Carefully mat the surface down. Use: Glasspaper, grade P1000

8
IMG-344142
 

  • Clean the sensors again. Use: Isopropanol

  • Allow to dry.

  • Avoid contact with the cleaned surfaces.

9
IMG-344251
 


Caution!

Protect the connections' contact surfaces against paint.


  • Paint the sensors in colour code 426.

  • Use Volvo Touch-up paint. (Only use base coat.)

  • Use Volvo Varnish. P/N: 9437467

10
IMG-333934
 


Caution!

The paint must have dried after the first application.


11
IMG-353515
 

Applies to all models

  • Take the Skid plate from the kit.

  • Apply tape to the outside of the bumper cover, opposite the markings on the inside. Do this to protect the paint from the saw when cutting out the cut-out for the tow hitch.

12
IMG-353440
 

  1. Marking for Detachable towbar

  2. Marking for Fixed towbar

  • Cut out as marked.


    Note!

    Saw so that the marking on the inside that marks the cut-out remains.


  • Remove the tape.

  • Smooth off the sawn edges with a fine toothed file.

13
IMG-340098
 

Applies to vehicles with parking assistance

  • Drill out the holes for the cable ties for the cable harness.

14
IMG-340100
 

  • Locate the 2 markings on the inside of the Skid plate.

  • Mark the center with a scribe.

15
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  • Drill holes in the centres of the markings using a Ø 3mm (1/8") diameter drill bit.

  • Drill out the holes. Use a Ø10 mm (25/64") diameter drill bit.

16
IMG-340114
 

  • Enlarge the holes in the bumper casing using a hole cutter. Use special tool: 9997234.

  • Place the hole tool's support sleeve on the inside, and the cutting part on the outside of the bumper casing.

17
IMG-340116
 

  • Clean the area around the hole and its inner edges. Use: Isopropanol.

  • Allow to dry.

18
IMG-353514
 

  • Apply primer to the hole edges that were created when making holes.

  • Apply a thin and even layer of primer to the cleaned plastic surface.


    Note!

    Not to the inside of the casing.


  • Use: Bonding primer for plastic. P/N: 31335448


Hint

Spray primer into the cap of the can and apply with a brush.



Caution!

Allow to dry at a temperature of at least +20°C for 10 min, before painting.



Note!

Also read the instructions on the spray can.


19
IMG-340137
 

  • Apply a thin and even layer of activator to an area around the holes that is slightly larger than a sensor holder.


    Note!

    Not to the hole edges.


  • Allow to dry for at least 10 minutes.

  • Use: 8637076 - Activator.

20
IMG-353519
 

  • Clean the area on the holders. Use: Isopropanol

  • Allow to dry.

21
IMG-353518
 

  • Apply a thin and even layer of activator to the cleaned surfaces. Use: 8637076 - Activator

  • Allow to dry for at least 10 minutes.

22
IMG-353514
 

  • Apply paint to the hole edges that were created when making holes.

  • Use Volvo Touch-up paint. (Only use base coat.)

  • Use Volvo Varnish. P/N: 9437467


Hint

Spray paint into the cap of the can and apply with a brush.


23
IMG-343213
 

Applies to the V60

24
IMG-337277
 

Applies to all models

25
IMG-337278
 

26A
IMG-337279
26B
IMG-337311
 

Illustrations A and B


Note!

Get help from a colleague for this procedure.


  • Unhook the end of the bumper cover at the front edge from the catches on both sides.

  • Carefully pull off the ends of the bumper cover until the catches at the rear edge, at the rear fender and under the tail lamp, release.

  • Pull the bumper cover backwards.

Applies to vehicles with parking assistance

  • Disconnect the connector on the right hand side.

27
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Applies to vehicles with parking assistance

  • Disconnect the cable harness from the bumper cover's lower section. The clips holding the cable harness will not be reused.

28
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Applies to all models

  • Carefully pry off and remove the bumper cover's lower section and place to one side.

29
IMG-340227
 

Applies to vehicles with parking assistance

  • Clean the surface next to the right sensor using isopropanol and wipe dry.

30
IMG-340228
 

  • Apply a thin and even layer of activator P/N 8637076 to the cleaned surface and allow to dry for a minimum of 10 minutes and a maximum of 30 minutes.

31
IMG-353515
 

32A
IMG-340204
32B
IMG-340200
 

Illustrations A and B

  • Cut off the holders with tape on both long sides and the lower section on the inner short sides.

33
IMG-340202
 

  • Install the centering tool in the holder acc. to figure.


Note!

Check that sufficient number of holders have been cut off before the protective tape is removed, by placing the holders with tools in the drilled holes.


34
IMG-340203
 

  • Remove the remaining protective film.

35
IMG-340198
 

  • Press the holders into place using the centring tool on the bumper cover.


Note!

The holders must be mounted turned against the holes as illustrated. The holders must also be horizontal and in line with the edge of the skid plate.


36
IMG-340786
 

  • Take the holder from the kit and remove the pieces of protective tape.

37
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  • Press the holder as illustrated.

38
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  • Secure a cable tie in the holder.

39
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Applies to all models

  • Install a new skid plate.

40
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Applies to vehicles with parking assistance

  • Reinstall the sensors.

41
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  • Plug in the connectors.

42
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  • Tape around the cable to the lower sensors as illustrated. Use: Electrical tape.

43
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  • Secure the cable harness with cable ties from the kit.

44
IMG-353521
 

  • Secure the cable harness with the installed cable tie.

45A
IMG-337324
45B
IMG-338572
 

Applies to all models

Illustrations A and B

46
IMG-347831
 

Applies to the V60

47
IMG-337278
 

Applies to all models

48
IMG-337277
 

49
IMG-340642
 

50
IMG-340143
 

  • Clean the marked surface using isopropanol and wipe dry.

51
IMG-340171
 

  • Take the decor tape from the kit.

  • Remove the masking tape.

52
IMG-340142
 


Note!

Do not stretch the tape when attaching.


  • Secure the tape in the recess at the upper edge of the skid plate.

  • Secure at one corner so that the upper edge follows the upper edge of the recess.