2018 R.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 Cross Country 2018
R.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
31659111.131659108, 31414983
Alcohol lock, installation kit




Special tools

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08

 

999 7515 Puller

Tool number:999 7515

Tool description:Puller

Tool boards:30


Equipment
IMG-242205
IMG-345497
IMG-239660
IMG-239664
IMG-239667

IMG-422914


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Preparation

4
IMG-394535
 
 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-407110
 
7
IMG-414611
 

Remove the marked part.

8
IMG-415830
 

Repeat on the other side.

9
IMG-415831
 

Remove the screw.


Tightening torque: M6 , 10 Nm

Repeat on the other side.

10
IMG-416086
 
11
IMG-416087
 

Remove the marked part.

 

Vehicles with keyless entry

12
IMG-413321
 
 

All vehicles

13
IMG-415835
 
14
IMG-416089
 
15
IMG-415787
 

Repeat on the other side.

16
IMG-414411
 

Release the lock.

Remove the marked part.

Repeat on the other side.

17
IMG-420368
 
18
IMG-414613
 
  1. Release the locks.

Remove the marked part.

19
IMG-414699
 

Repeated on the left-hand side.

20
IMG-414700
 

Remove the screw.

Repeated on the left-hand side.


Tightening torque: Cargo anchor, to body , 13 Nm

21
IMG-414614
 

Remove the marked part.

Repeated on the left-hand side.

22
IMG-414995
 
  1. Fold marked part aside.

  2. Remove the screw.


  3. Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

Repeated on the left-hand side.

23
IMG-415046
 

Note!
The graphic shows the back of the component before removal.

24
IMG-420370
 

Remove the part carefully

Fold marked part aside.

Repeated on the left-hand side.

25
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

26
IMG-415049
 
  1. Release the catch.

  2. Remove the marked part.

Repeated on the left-hand side.

27
IMG-415050
 

Note!
The graphic shows the back of the component before removal.

28
IMG-418545
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Disconnect the connectors.

Remove the panel.

29
IMG-419165
 

Remove the panel.

30
IMG-419172
 

Remove the screws.

31
IMG-419173
 

Note!
The graphic shows the back of the component before removal.

32
IMG-419205
 

Remove the panel.

33
IMG-419066
 

Remove the panel.

Use hands only.

34
IMG-417504
 

Remove the panel.

35
IMG-417437
 

Remove the panel.

Repeat on the other side.

36
IMG-417438
 

Remove the panel.

Disconnect the connector, if applicable.

Repeat on the other side.

37
IMG-417439
 

Remove the panel.

Repeat on the other side.

38
IMG-417440
 

Remove the panel.

Disconnect the connector, if applicable.

Repeat on the other side.

39
IMG-401577
 

Remove the marked part.

40
IMG-401579
 

Detach the panel.

41
IMG-401580
 

Remove the panel.

42
IMG-419055
 

Remove the screws.

Remove the panel.

43
IMG-423037
 

Remove the screws.

44
IMG-423036
 

Remove the screws.

45
IMG-423040
 
46
IMG-423045
 

Remove the cable harness clips.

Disconnect the connectors.

47
IMG-423935
 

Fold the carpet aside.

48
IMG-423970
 

Depress the locking device.

Remove the marked part.

49
IMG-416273
 

Remove the nut.

Fold marked part aside.

50
IMG-416275
 

Release the catches.

Fold marked part aside.

51
IMG-389347
 
 

Accessory installation

52
IMG-422774
 

Caution!
If the stated location in the fuse block is occupied, follow the instruction below.

53
IMG-425031
 

Remove the marked part.

The part is to be reused.

54
IMG-425032
 
55
IMG-425915
 
56
IMG-425035
 

Remove the terminal. Use the wire only.

57
IMG-425920
 
58
IMG-425928
 


Use special tool: T9512620, Stripping tool (for wiring)

59
IMG-425933
 
60
IMG-425934
 
61
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

62
IMG-425051
 

Caution!
Make sure that the surrounding components are protected from heat.


Use special tool: T9512777, Hot-air gun

 

All vehicles

63
IMG-422774
 
64
IMG-389348
 
65
IMG-423978
 
66
IMG-416277
 

Reinstall the removed part.

67
IMG-420470
 

Install component that comes with the accessory kit.

68
IMG-423980
 

Route the wire adjacent to existing wirings.

Tighten the cable tie.

69
IMG-423982
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

70
IMG-424008
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

71
IMG-424007
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

72
IMG-424013
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

73
IMG-424051
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

74
IMG-424059
 

Position/route the cable as illustrated.

75
IMG-424061
 

Position/route the cable as illustrated.

76
IMG-424115
 

Position/route the cable as illustrated.

Tighten the cable tie.

77
IMG-424116
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

78
IMG-402640
 
79
IMG-388638
 
80
IMG-402647
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

81
IMG-402648
 
82
IMG-424292
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

83
IMG-422525
 

Remove the marked part.

84
IMG-422564
 

Depress the locking device.

Release the connector's catch.

85
IMG-419701
 

Depress the locking device.

Remove the marked part.

86
IMG-419661
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

 

Removal

87
IMG-422105
 
88
IMG-383315
 

Disconnect the connector.

Remove the panel.

89
IMG-394096
 

Remove the marked part.

The part is to be reused.

90
IMG-394081
 

Remove the screw.

The part is to be reused.

91
IMG-394105
 

Remove the marked part.

92
IMG-394078
 

Disconnect the connector.

93
IMG-424246
 

Fold the carpet aside.

94
IMG-402505
 
95
IMG-402506
 

Remove the screws.

96
IMG-403400
 

Note!
The graphic shows the back of the component before removal.

97
IMG-402507
 
 

Accessory installation

98
IMG-424286
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

99
IMG-419427
 

Depress the locking device.

Release the connector's catch.

100
IMG-419435
 

Release the catches.

Remove the marked part.

101
IMG-419440
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

102
IMG-424291
 

Note!
Orientation view

103
IMG-424360
 

Position/route the cable as illustrated.

Tighten the cable tie.

104
IMG-424361
 
 

Preparation

105
IMG-420320
 

Open the hood.

 

Removal

106
IMG-422706
 

Remove the marked part.

Use: Electrician's screwdriver

Repeat on the other side.

107
IMG-422707
 

Remove the nut.

Repeat on the other side.


Tightening torque: Windshield wiper arm , 28 Nm

108
IMG-422712
 

Fold marked part aside.

109
IMG-419377
 

Caution!
The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Disconnect the connectors.

Loosen the clips.

110
IMG-422721
 

On both sides.


Use special tool: T9997515, Puller

111
IMG-419382
 

Fold marked part aside.

Repeat on the other side.

112
IMG-419383
 

Remove the clips.

Remove the marked part.

Repeat on the other side.

113
IMG-419405
 

Remove the marked part.

114
IMG-419410
 

Loosen the clips.

Remove the screws.

Remove the marked part.

115
IMG-419505
 

Release the catches.

Remove the marked part.

116
IMG-419542
 

Remove the nut.


Tightening torque: M6 , 10 Nm

117
IMG-419538
 

Release the locks.

Fold marked part aside.

118
IMG-419543
 

Release the connector's catch.

Disconnect the connector.

119
IMG-419572
 
120
IMG-420636
 

Loosen the nut.


Tightening torque: M8 , 24 Nm

Loosen the nuts.

121
IMG-420638
 

Fold marked part aside.

 

Accessory installation

122
IMG-422736
 

Remove the marked part.

123
IMG-419441
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

124
IMG-419442
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

125
IMG-422727
 

Install component that comes with the accessory kit.

126
IMG-420066
 

Position/route the cable harness as illustrated.

Tighten the cable ties.

127
IMG-419482
 
128
IMG-419490
 

Remove the cable tie(s).

129
IMG-419491
 

Depress the locking device.

Remove the marked part.

130
IMG-419493
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

131
IMG-419521
 

Position/route the cable as illustrated.

Tighten the cable ties.

132
IMG-420652
 

Position/route the cable as illustrated.

133
IMG-419924
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

134
IMG-419560
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

135
IMG-420662
 

Install component that comes with the accessory kit.

136
 

Reinstall the removed parts in reverse order.

137
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.