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| | Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.
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|  | | IMG-394779 |
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|  | | IMG-382528 |
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| | Disconnecting the battery |
|  | | IMG-394535 |
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|  | | IMG-387004 |
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|  | | IMG-394520 |
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|  | | IMG-404645 |
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|  | | IMG-404650 |
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|  | | IMG-404655 |
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|  | | IMG-392033 |
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|  | | IMG-391976 |
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| | Note!
Close the drain cock after the coolant has drained. |
Place a container under the car. Drain the coolant. |
|  | | IMG-422431 |
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| | Remove the screws. Remove the marked part. |
|  | | IMG-404717 |
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| | Loosen the clip. Disconnect the connector. |
|  | | IMG-404771 |
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| | Disconnect the connectors. |
|  | | IMG-404745 |
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| | Remove the screws. Remove the marked part.
Tightening torque: M6
, 10 Nm
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|  | | IMG-404751 |
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| | Remove the screw.
Tightening torque: Battery cable terminal, to Extra battery
, 6.5 Nm
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|  | | IMG-404757 |
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| | Remove the nut. Fold marked part aside.
Tightening torque: Nut (M6), to BCSM
, 10 Nm
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|  | | IMG-404765 |
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|  | | IMG-404800 |
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| | Remove the nuts.
Tightening torque: Nut (M8), to BCSM
, 24 Nm
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|  | | IMG-404802 |
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| | Note!
The graphic shows the back of the component before removal. |
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|  | | IMG-404807 |
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|  | | IMG-404810 |
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|  | | IMG-404820 |
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| | Release the locks. Fold marked part aside. |
|  | | IMG-404825 |
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| | Remove the screws. Remove the marked part. |
|  | | IMG-404710 |
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| | Loosen the hose clamp. Remove the marked part. |
|  | | IMG-404740 |
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|  | | IMG-422632 |
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|  | | IMG-422635 |
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|  | | IMG-382204 |
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| | Remove the clips. Remove the screws. |
|  | | IMG-403425 |
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| | Remove the marked part. Use: Pliers
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|  | | IMG-403428 |
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|  | | IMG-403430 |
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|  | | IMG-382210 |
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| | Remove the screws. Remove the clips. |
|  | | IMG-382280 |
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|  | | IMG-382211 |
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| | Fold the wing liner aside. |
|  | | IMG-391565 |
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|  | | IMG-391573 |
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|  | | IMG-391924 |
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| | Remove the nut. The part is to be reused. |
|  | | IMG-412196 |
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|  | | IMG-412198 |
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|  | | IMG-412199 |
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|  | | IMG-398765 |
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| | Measure and mark as illustrated. |
|  | | IMG-399407 |
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| | Locate relevant marking. Use: Air-powered air saw
Adjust the hole with a file or knife as necessary. |
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|  | | IMG-423223 |
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|  | | IMG-423224 |
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| | Install component that comes with the accessory kit. |
|  | | IMG-404682 |
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|  | | IMG-392261 |
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|  | | IMG-423225 |
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| | Install the clip(s). Tighten the cable tie. |
|  | | IMG-392572 |
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|  | | IMG-391930 |
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|  | | IMG-422412 |
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| | Connect the connectors. Install the catch. |
|  | | IMG-423227 |
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|  | | IMG-422387 |
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|  | | IMG-422415 |
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| | Install the clip(s). Tighten the cable tie. |
|  | | IMG-422417 |
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| | Install the clip(s). Place the component where indicated in the graphic. |
|  | | IMG-422421 |
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| | Install the clip(s). Tighten the cable tie. |
|  | | IMG-422729 |
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| | Install component that comes with the accessory kit. |
|  | | IMG-422728 |
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| | Clamp using the grey cable tie. |
|  | | IMG-422424 |
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| | Install the clip(s). Clamp using the grey cable tie. |
|  | | IMG-405119 |
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| | Install component that comes with the accessory kit.
Tightening torque: M6
, 10 Nm
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|  | | IMG-422644 |
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| | Caution!
Cut carefully to avoid unintentional damage or personal injury. |
Remove the marked part. |
|  | | IMG-422653 |
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| | Install component that comes with the accessory kit. Tighten the cable ties. |
|  | | IMG-422693 |
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| | Note the position. Install component that comes with the accessory kit.
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|  | | IMG-391915 |
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| | Caution!
No grease on contact surfaces. |
Lubricate the O-ring. |
|  | | IMG-422695 |
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| | Connect the connector. Install the catch. |
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|  | | IMG-404661 |
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| | Note!
Always follow the manufacturer's instructions when handling the equipment. |
Use special tool: T9512955, Cover
Use special tool: T9512957, Coolant Reservoir
Fill with coolant and run the engine to operating temperature. |
| | Reinstall the removed parts in reverse order. |
|  | | IMG-405228 |
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Tightening torque: Aluminum wheel rim to wheel hub
Stage 1:
4 Nm
Stage 2:
50 Nm
Stage 3:
140 Nm
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|  | | IMG-394580 |
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| | Reinstall the battery's negative cable.
Tightening torque: Battery cable for battery
, 6 Nm
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|  | | IMG-394531 |
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| | Warning!
The first time the vehicle is activated after the battery has been disconnected, this must be performed from the rear seat, avoid the work area for the air bags. |
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