2016 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2016
XC90 (16-) 2016 L.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314703871.031650273, 31470385
Parking assistance, camera, rear (Twin Engine)




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

981 4199 Torque wrench

Tool number:981 4199

Tool description:Torque wrench

Tool boards:08

 

951 2932 Tension spring

Tool number:951 2932

Tool description:Tension spring

Tool boards:80

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Materials

Designation

Part number

Electrical tape


Equipment
A0000162
IMG-239664

IMG-409987

IMG-402881


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

This instruction covers a Plug-In Hybride vehicle.

2
IMG-373194
 

Warning!
Observe caution when working near the high voltage system.

This car is equipped with a high voltage type electrical system.

Components in the high voltage system work with dangerous voltages.

These components are connected with orange wires.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

4
IMG-394535
 
 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-383729
 

Remove the panel.

7
IMG-383769
 

Note!
The graphic shows the back of the component before removal.

8
IMG-389246
 

Note!
Perform the procedure one side at a time.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

9
IMG-383770
 

Disconnect the connector.

10
IMG-390109
 

Remove the panel.

Disconnect the connector, if applicable.

11
IMG-390116
 

Remove the panel.

12
IMG-390106
 

Remove the panel.

13
IMG-390091
 

Disconnect the connector, if applicable.

14
IMG-383237
 

Remove the screws.

Remove the panel.

15
IMG-397295
 
16
IMG-383125
 

Remove the panel.

17
IMG-383234
 

Remove the panel.

Disconnect the connector, if applicable.

18
IMG-397220
 
19
IMG-397280
 

Remove the marked part.

20
IMG-397244
 

Detach the panel.

21
IMG-397247
 

Remove the panel.

22
IMG-383130
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

23
IMG-397249
 
24
IMG-383129
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

25
IMG-383134
 
26
IMG-396605
 

Disconnect the connector.

27
IMG-396606
 

Unhook the cable harness clips.

28
IMG-397252
 
29
IMG-397624
 

Remove the screws.

Fold marked part to one side.

30
IMG-394779
 
31
IMG-383039
 

Remove the marked part.

32
IMG-383043
 
33
IMG-383044
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

34
IMG-383045
 

Remove the nut.

35
IMG-383046
 

Remove the panel.

36
IMG-383040
 

Remove the marked part.

37
IMG-394727
 

Remove the marked part.

 

Vehicles with seven seats

38
IMG-401374
 
 

Applies to all other vehicles

39
IMG-383042
 

Remove the marked part.

40
IMG-383047
 

Note!
Do not loosen the bolts more than 2 turns.

41
IMG-383048
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

42
IMG-383066
 

Remove the marked part.

43
IMG-393945
 

Remove the screws.


Tightening torque: Cargo anchor, to body , 13 Nm

44
IMG-396625
 

Remove the screw.

 

Vehicles with air suspension

45
IMG-398660
 
46
IMG-398661
 

Disconnect the connector.

 

All vehicles

47
IMG-383049
 

Remove the panel.

Disconnect any connector(s).

48
IMG-387863
 

Remove the panel.

49
IMG-387864
 

Remove the panel.

50
IMG-387860
 
51
IMG-387861
 

Remove the screws.

52
IMG-387869
 

Detach the panel.

53
IMG-387873
 

Disconnect the connectors.

Remove the panel.

54
IMG-387888
 

Disconnect the connector.

55
IMG-387889
 

Remove the screws.

Loosen the exact number of turns indicated in the image.

56
IMG-396590
 

Use: Interior trim remover

The part is not to be reused.

 

Accessory installation

57
IMG-402835
 

Install the clip(s).

58
IMG-402837
 

Caution!
The screws are self tapping. Ensure that the screws are not screwed in crooked. The screw heads must be flat against the surface underneath.

Install the screws.

Tighten to the extent that the clips is no longer loose.

59
IMG-402845
 

Remove the screws.

Loosen the exact number of turns indicated in the image.

60
IMG-402800
 
61
IMG-388004
 
62
IMG-388007
 

Tighten the bolts.


Use special tool: T9814199, Torque wrench

63
IMG-387996
 

Connect the connector.

 

Removal

64
IMG-388058
 
65
IMG-401380
 

Release the catches.

66
IMG-388072
 
67
IMG-401393
 

Release the catches.

 

Accessory installation

68
IMG-387997
 

Connect the connector.

69
IMG-397365
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

70
IMG-397367
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

71
IMG-382372
 


Use special tool: T9512932, Tension spring

72
IMG-397348
 

Use: , Electrical tape

73
IMG-404726
 

Pull the wiring through.

74
IMG-404760
 

Pull the wiring through.

75
IMG-404772
 

Caution!
The wire must be routed behind the inflatable curtain.

Pull the wiring through.

Remove the Special Tool.

 

Installation

76
IMG-401404
 
77
IMG-401403
 
 

Accessory installation

78
IMG-401410
 

Adjust the position of the wiring.

Install the cable.

Use a cable tie

79
IMG-397473
 

Caution!
The wire must be routed behind the inflatable curtain.

Route the wire adjacent to existing wirings.

Adjust the position of the wiring.

Install the cable.

Use a cable tie

80
IMG-388321
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

 

Removal

81
IMG-388358
 
82
IMG-388459
 
83
IMG-388467
 
84
IMG-389347
 
 

Accessory installation

85
IMG-389346
 
86
IMG-389348
 
87
IMG-402750
 

Install the cable.

Use a cable tie

88
IMG-388468
 

Reinstall the removed part.

89
IMG-389973
 
90
IMG-388480
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

91
IMG-388515
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

92
IMG-388539
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

93
IMG-397598
 
94
IMG-397606
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

95
IMG-397621
 

Position/route the cables as illustrated.

Install the cables.

Use tape

96
IMG-397637
 

Remove the marked part.

97
IMG-388605
 

Remove the marked part.

98
IMG-409882
 

Release the catches.

Remove the marked part.

99
IMG-397655
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

100
IMG-409885
 

Position/route the cables as illustrated.

101
IMG-397905
 

Position/route the cable harness as illustrated.

Position/route the cables as illustrated.

102
IMG-409887
 
103
IMG-409890
 

Connect the prerouted cables.

104
IMG-409891
 
105
IMG-401401
 
106
IMG-409940
 

Wrap tape around the cable to increase the diameter.

107
IMG-409935
 
108
IMG-409977
 

Note!
Extra cable length must be secured using cable ties.

109
IMG-409983
 

Position/route the cable as illustrated.

110
IMG-409984
 

Position/route the cable as illustrated.

111
IMG-389268
 

Connect the prerouted cable.

112
IMG-409985
 

Reinstall the removed part.

113
IMG-388631
 
114
IMG-388638
 

Remove the nut.

115
IMG-388639
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

116
IMG-388633
 
117
IMG-388644
 
118
IMG-397673
 
  1. Release the connector's catch.

  2. Release the lock.

  3. Disconnect the connector.

119
IMG-397791
 

Remove the connector from its attachment.

120
IMG-398762
 

Remove the tape.

121
IMG-397975
 

Note!
Orientation view

122
IMG-398759
 
123
IMG-374930
 


Use special tool: T9512620, Stripping tool (for wiring)

124
IMG-374928
 
125
IMG-398784
 


Use special tool: T9512785, Crimping tool (included in 9512669)

126
IMG-398782
 


Use special tool: T9512785, Crimping tool (included in 9512669)

127
IMG-326808
 

Caution!
Make sure that the surrounding components are protected from heat.


Use special tool: T9512777, Hot-air gun

128
IMG-397870
 
129
IMG-397680
 

Install the connector to its attachment.

130
IMG-397792
 

Connect the connector.

131
IMG-397935
 

Position/route the cable as illustrated.

132
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

 

Installation

133
IMG-400000
 

Reinstall the removed parts in reverse order.