2015 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2015
XC60 (-17) 2015 B4204T11 Europe, XC60 (-17) 2015 B4204T9 Europe

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314143431.031408281
Battery Charger (R-design)




IMG-378302




Special tools

 

951 2782 Rivet nut tool

Tool number:951 2782

Tool description:Rivet nut tool

Tool boards:08


Materials

Designation

Part number

Electrical tape

Isopropanol

1161721


Equipment
IMG-345497

IMG-381738

IMG-381739

IMG-381750

IMG-379391


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332179
 

  1. Set the ignition key to position 0.

  2. Remove the battery's negative cable.

5
IMG-352021
 


Tightening torque: Wheel to wheel hub
Stage 1: 20 Nm
Stage 2: 140 Nm

6
IMG-375422
 

Remove the screws.

7
IMG-375426
 

Remove the screws.

8
IMG-375433
 

Remove the nuts.

9
IMG-375642
 
10
IMG-374576
 

Remove the tape.

 

Accessory installation

11
IMG-374853
 


Use special tool: T9512782, Rivet nut tool

12
IMG-379415
 

Clean the Bumper Cover surface.

13
IMG-379417
 

Note!
Check that the bar scale is correct.

Use the template in the installation instructions.

14
IMG-379439
 

Use tape

15
IMG-379445
 
16
IMG-381751
 
17
IMG-351436
 

Pull the wiring through.

18
IMG-381752
 
19
IMG-374227
 
20
IMG-375550
 
21
IMG-375558
 

Note!
Orientation view

22
IMG-375560
 
23
IMG-381736
 

Install the screw.

24
IMG-375514
 

Note!
Orientation view

25
IMG-375578
 
26
IMG-374442
 
27
IMG-375580
 
28
IMG-374446
 
29
IMG-374451
 

Install the clip(s).

30
IMG-374470
 
31
IMG-374472
 
32
IMG-374474
 

Install the clip(s).

 

Vehicles with Alarm siren

 

Removal

33
IMG-375599
 

Note!
Orientation view

34
IMG-374832
 

Disconnect the connector.

35
IMG-374828
 

Remove the screws.

 

All vehicles

 

Accessory installation

36
IMG-374553
 
37
IMG-374568
 
38
IMG-374562
 

Install the screws.

39
IMG-375848
 

Install the clip(s).

40
IMG-374835
 
41
IMG-374570
 

Install the catch.

42
IMG-374571
 

Install the cables.

 

Vehicles with Alarm siren

43
IMG-374843
 
44
IMG-375218
 
45
IMG-374862
 

Install the screw.

46
IMG-374856
 

Install the screws.

47
IMG-374860
 

Connect the connector.

 

Vehicles without Alarm siren

48
IMG-375885
 
49
IMG-375218
 
50
IMG-374862
 

Install the screw.

51
IMG-375886
 

Install the screws.

Install the nuts

 

All vehicles

52
IMG-374863
 
53
IMG-374882
 
54
IMG-381741
 

Install the clip(s).

55
IMG-374963
 
56
IMG-374526
 
57
IMG-375011
 
58
IMG-375030
 

Note!
Orientation view

59
IMG-375630
 
60
IMG-375042
 
61
IMG-375049
 

Install the clip(s).

 

Removal

62
IMG-375631
 

Remove the rubber strip.

63
IMG-375632
 
64
IMG-381243
 

Remove the cable harness clips.

65
IMG-381261
 

Remove the cable harness clips.

66
IMG-376160
 

Disconnect the connector.

67
IMG-376158
 

Loosen the hose clamp.

68
IMG-376159
 
69
IMG-375085
 
70
IMG-375093
 
71
IMG-375099
 
72
IMG-375100
 
73
IMG-381319
 

Remove the screw.

74
IMG-376052
 
 

Accessory installation

75
IMG-375635
 
 

Installation

76
IMG-381319
 

Reinstall the screw.

 

Accessory installation

77
IMG-375637
 
78
IMG-375638
 

Install the clip(s).

79
IMG-375639
 
80
IMG-375640
 
81
IMG-375110
 

Install the screw.


Tightening torque: M6 , 10 Nm

 

Removal

82
IMG-375129
 
83
IMG-375131
 
84
IMG-375143
 
85
IMG-375146
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

 

Accessory installation

86
IMG-375150
 

Use: Expander pliers

87
IMG-375151
 

Pull the wiring through.

88
IMG-376501
 

Use: , Electrical tape

Wrap tape around the cable to increase the diameter.

Increase the diameter to 6.5 mm.

89
IMG-375153
 

Remove the nut.

90
IMG-375161
 


Tightening torque: M6 , 10 Nm

Install the nut.

91
IMG-376433
 
92
IMG-376438
 
93
IMG-376507
 

Clean the surface.

Use: 1161721, Isopropanol

94
IMG-376511
 

Use: , Electrical tape

95
IMG-376442
 
 

Installation

96
IMG-375167
 
97
IMG-375093
 
98
IMG-375168
 
99
IMG-375169
 
100
IMG-375172
 
101
IMG-381243
 
102
IMG-381261
 
103
IMG-376165
 
104
IMG-376158
 
105
IMG-376171
 
106
IMG-375172
 
 

Accessory installation

107
IMG-381188
 
108
 

Reinstall the removed parts in reverse order.

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