2016 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 2016
V40 (13-) 2016 D4204T9, V40 (13-) 2016 D4204T14, V40 (13-) 2016 D4204T8

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314144841.131373665
electric engine heater, 230 V, R-design




IMG-386602




Materials

Designation

Part number

Low temperature grease

1161427


Equipment
IMG-345497
IMG-239664
IMG-239660

IMG-383424

IMG-387705

IMG-383183


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332193
 

Set the ignition key to position 0.

5
IMG-362805
 

Open the hood.

6
IMG-362807
 
7
IMG-368369
 
8
IMG-368376
 

Remove the screws.

9
IMG-362811
 

Remove the nut.

10
IMG-371233
 

Fold the wing liner aside.

 

Accessory installation

11
IMG-372264
 

Clean the Bumper Cover surface.

12
IMG-386343
 

Take the template from the kit and cut it out following the dotted line.

13
IMG-372272
 
14
IMG-372273
 
15
IMG-372275
 

Use tape

16
IMG-372276
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

17
IMG-383193
 
18
IMG-372277
 
19
IMG-383195
 
20
IMG-363401
 
 

Removal

21
IMG-358506
 

Raise the car.

  1. Remove the clips.

  2. Remove the screws.

22
IMG-358531
 
23
IMG-386654
 

Loosen the hose clamp.

 

Vehicles with diesel engines

24
IMG-386655
 
 

All vehicles

25
IMG-386007
 

Remove the screw.

The part is to be reused.

26
IMG-385808
 

Remove the nut.

The part is to be reused.

27
IMG-386656
 

Remove the part carefully

28
IMG-386658
 
29
IMG-371659
 

Note!
Orientation view

30
IMG-371658
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

 

Accessory installation

31
IMG-383219
 

Note!
Orientation view

32
IMG-383289
 

Install the screw.

33
IMG-383291
 
34
IMG-383221
 

Install the clip(s).

Tighten the cable ties.

35
IMG-383226
 

Note!
Orientation view

36
IMG-387205
 

Install the clip(s).

Tighten the cable ties.

37
IMG-383229
 

Note!
Orientation view

38
IMG-383230
 

Tighten the cable tie.

39
IMG-387266
 

Connect the connectors.

Install the catch.

40
IMG-387258
 

Tighten the cable tie.

41
IMG-383266
 

Note!
Orientation view

42
IMG-386040
 

Loosen the hose clamp.

The part is to be reused.

43
IMG-386051
 
44
IMG-387283
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Place a container under the car.

45
IMG-383261
 

Install the screw.


Tightening torque: M6 , 10 Nm

46
IMG-386053
 

Tighten the hose clamps.

47
IMG-385734
 

Remove the nut.

The part is to be reused.

48
IMG-388533
 

Install the nut.


Tightening torque: M8 , 24 Nm

49
IMG-386042
 

Tighten the hose clamp.

50
IMG-384539
 

Note!
Orientation view

51
IMG-386653
 

Note!
Orientation view

52
IMG-384541
 

Install the clip(s).

Tighten the cable tie.

53
IMG-384542
 

Install the clip(s).

Tighten the cable tie.

54
IMG-386360
 

Remove any excess.

55
IMG-386350
 

Clamp using the grey cable tie.

56
IMG-384558
 

Install the clip(s).

Clamp using the grey cable tie.

57
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

58
IMG-383271
 

Connect the connector.

Install the catch.

 

Installation

59
IMG-363206
 

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.

60
 

Reinstall the removed parts in reverse order.

61
IMG-370207
 
62
IMG-370203
 
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