2019 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2019
S90 (17-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322618641.032272983, 32272982
Tablet holder




Special tools

 

999 7606 Sleeve

Tool number:999 7606

Tool description:Sleeve

Tool boards:80

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Isopropanol

1161721


Equipment
A0000162
IMG-239664

IMG-463493

IMG-463679

IMG-451967


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

4
 

Note!
The removal steps may contain installation details.

5
IMG-394535
 
6
IMG-394500
 

Move marked component forward.

7
IMG-394038
 

Remove the screws.

8
IMG-394018
 

Note!
The graphic shows the back of the component before removal.

9
IMG-394039
 

Note!
Perform the procedure one side at a time.

10
IMG-462177
 

Remove the marked part.

11
IMG-399420
 
12
IMG-462059
 

The image shows seat without upholstery.

Release the locks.

Remove the marked part.

 

Accessory installation

13
IMG-458460
 

Assemble components that come with the accessory kit.

A click confirms that the component is in the correct position.

14
IMG-458595
 

Assemble components that come with the accessory kit.

Repeat the steps when installing accessories on opposite side.

15
IMG-458604
 

Note!
The image shows head restraint without cushion.

Check that the component has locked in its position.

16
IMG-463503
 

Pull the wiring harness through.

17
IMG-458640
 

Caution!
Check that the component has locked in its bottom position.

18
IMG-459273
 

Note!
Make sure that the backrest upholstery touches the head restraint, showing no space in between.

Compare with upholstery and head restraint on the other front seat.

19
IMG-459285
 

Note!
Make sure that the backrest upholstery touches the head restraint, showing no space in between.

Compare with upholstery and head restraint on the other front seat.

If adjustment is necessary, follow the procedure described in the method step below.

20
IMG-407341
 

Caution!
Press the foam padding upward against the upholstery.

21
IMG-454736
 

Note!
Orientation view

 

Applies when installing on right-hand seat.

22
IMG-462904
 

Install component that comes with the accessory kit.

23
IMG-462898
 

Note!
The component is installed angled inwards.

Install component that comes with the accessory kit.

24
IMG-462835
 

Install component that comes with the accessory kit.

Connect the connectors.

25
IMG-463530
 

Connect the connectors.

26
IMG-463536
 

Install component that comes with the accessory kit.

Connect the connectors.

27
IMG-463537
 

Note!
Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

 

Applies when installing on left-hand seat.

28
IMG-465042
 

Install component that comes with the accessory kit.

29
IMG-465044
 

Note!
The component is installed angled inwards.

Install component that comes with the accessory kit.

30
IMG-465045
 

Install component that comes with the accessory kit.

Connect the connectors.

31
IMG-465046
 

Connect the connector.

32
IMG-465048
 

Install component that comes with the accessory kit.

Connect the connectors.

33
IMG-465049
 

Note!
Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

 

On both sides.

34
IMG-383130
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

35
IMG-397249
 

Move marked component backwards.

36
IMG-383129
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

37
IMG-383134
 

Fold marked part aside.

38
IMG-396605
 
  1. Release the connector's catch.

  2. Release the lock.

  3. Disconnect the connector.

39
IMG-396606
 

Unhook the cable harness clips.

40
IMG-403720
 

Remove the marked part.

Remove the screw.

41
IMG-465119
 

Lift marked component out.


Hint
This step may require the aid of another technician.

42
IMG-418918
 

Remove the marked part.

43
IMG-454620
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

44
IMG-454614
 

Reinstall the removed part.

45
IMG-459039
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

46
 

Repeat the steps when removing on opposite side.

Repeat the steps when installing accessories on opposite side.

 

Removal

47
IMG-456602
 

Remove the screws.

Fold marked part aside.


  1. Tightening torque: M6 , 10 Nm


  2. Tightening torque: M5 , 5 Nm

48
IMG-414411
 

Release the lock.

Remove the marked part.

49
IMG-422120
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

50
IMG-454985
 
51
IMG-414415
 

Remove the marked part.

52
IMG-454915
 

Fold marked part aside.

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

53
IMG-414433
 

Remove the panel.

Use hands only.

54
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

55
IMG-414478
 

Release the catch.

Remove the marked part.

56
IMG-414482
 

Remove the panel.

Use hands only.

57
IMG-414483
 

Remove the panel.

Disconnect the connector, if applicable.

58
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

59
IMG-414575
 

Remove the panel.

60
IMG-390091
 

Disconnect the connector, if applicable.

61
IMG-414580
 

Remove the panel.

62
IMG-397280
 

Remove the marked part.

63
IMG-397244
 

Detach the panel.

64
IMG-397247
 

Remove the panel.

65
 

Repeat the steps when installing accessories on opposite side.

66
IMG-410210
 

Open the tailgate.

67
IMG-411195
 

Lift the marked component up

 

Vehicles with spare wheel

68
IMG-411295
 

Release the lock.

Loosen the marked detail.

69
IMG-411296
 

Remove the marked part.

 

All vehicles

70
IMG-427037
 

Remove the part carefully

Use: Interior trim remover

71
IMG-411217
 

Disconnect the connector.

Remove the marked part.

72
IMG-411220
 

Remove the marked part.


Use special tool: T9997606, Sleeve


Tightening torque: M6 , 10 Nm

Repeat on the other side.

73
IMG-414161
 

Remove the marked part.

 

Vehicles with keyless entry

74
IMG-424841
 

Release the catch.

Loosen the component indicated. Do not remove it.

 

All vehicles

75
IMG-427035
 

Loosen the clips.

Remove the marked part.

Repeat on the other side.

76
IMG-427036
 
77
IMG-427040
 

Remove the nuts.

78
IMG-411322
 

Remove the clip.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

79
IMG-411349
 

Fold marked part aside.

80
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

81
IMG-411205
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 13 Nm

Remove the marked part.

82
 

Repeat the steps when removing on opposite side.

83
IMG-424456
 

Remove the marked part.

84
IMG-424462
 

Remove the marked part.

85
IMG-414370
 

Remove the marked part.

 

Accessory installation

86
IMG-459358
 

Note!
Orientation view

87
IMG-459127
 

Install component that comes with the accessory kit.

88
IMG-459361
 

Clean the surface.

Use: 1161721, Isopropanol

89
IMG-459365
 
90
IMG-446461
 

Clean the surface.

Use: 1161721, Isopropanol

91
IMG-446462
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install component that comes with the accessory kit.

92
IMG-448676
 

Install the marked component.

93
IMG-448679
 

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

94
IMG-451678
 

Disconnect the connector.

95
IMG-451683
 

Connect the connector.

96
IMG-451908
 

Connect the connector.

Place the cable tie as illustrated.

97
IMG-451695
 

Connect the connector.

Secure the connectors.

98
IMG-423576
 

Remove the marked part.

99
IMG-416273
 

Remove the nuts.

Fold marked part aside.

100
IMG-416275
 

Release the catches.

Fold marked part aside.

101
IMG-388467
 

Fold marked part aside.

102
IMG-389347
 

Remove the marked part.

103
IMG-446581
 

Connect the cable.

104
IMG-446585
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

105
IMG-389348
 

Reinstall the removed part.

106
IMG-416277
 

Reinstall the removed part.

107
IMG-451906
 

Install components that come with the accessory kit.

108
IMG-388631
 
109
IMG-388638
 

Remove the nut.

110
IMG-446557
 

Connect the ground cable.

Install the nut.


Tightening torque: M6 , 10 Nm

111
IMG-388633
 
112
IMG-455025
 

Remove the marked part.

113
IMG-454710
 

Release the lock.

Remove the marked part.

114
IMG-453168
 

Remove the marked part.

115
IMG-454916
 

Connect the cable.

116
IMG-454152
 

Reinstall the removed part.

117
IMG-459314
 

Reinstall the removed part.

Reinstall the clips.

118
IMG-459317
 

Reinstall the removed part.

119
IMG-388631
 
120
IMG-388638
 

Remove the nut.

121
IMG-446557
 

Connect the ground cable.

Install the nut.


Tightening torque: M6 , 10 Nm

122
IMG-388633
 
123
IMG-459376
 

Position/route the cable as illustrated.

Use a cable tie

124
IMG-459377
 

Position/route the cable as illustrated.

Use a cable tie

125
IMG-459378
 

Position/route the cable as illustrated.

Use a cable tie

126
IMG-459379
 

Position/route the cable as illustrated.

Use a cable tie

127
IMG-465123
 

Install the marked component.


Hint
This step may require the aid of another technician.

128
IMG-454910
 

Connect the connectors.

129
IMG-459380
 

Position/route the cable as illustrated.

Use a cable tie

130
IMG-456655
 

Position/route the cable as illustrated.

Use a cable tie

131
IMG-465123
 

Install the marked component.


Hint
This step may require the aid of another technician.

132
IMG-454773
 

Connect the connectors.

 

Installation

133
 

Reinstall the removed parts in reverse order.

134
IMG-424469
 
135
IMG-424470
 

Check for correct operation.