2016 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2016
XC60 (-17) 2016

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314082101.431373088
Parking assistance, front




Special tools

 

999 7234 Hole stamp

Tool number:999 7234

Tool description:Hole stamp

Tool boards:80

 

951 2950 Glue gun (kit)

Tool number:951 2950

Tool description:Glue gun (kit)

Tool boards:08


Materials

Designation

Part number

Isopropanol

1161721

Sand paper P1000

Volvo Original Touch-up paint

Varnish 2-component

31335447

Activator

8637076

Mixing pipe

1161730

Glue

9511027

Electrical tape


Equipment
IMG-242205
A0000162

IMG-377721

IMG-377722


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

When installing, the car must retain a temperature of 20 degrees C.

After installation, the car must not be washed for 48 hours

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Paintwork

4
IMG-373951
 
5
IMG-344142
 

Clean the surface.

Use: 1161721, Isopropanol

6
IMG-344141
 

Matt the surface gently.

Use: , Sand paper P1000

7
IMG-344142
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

8
IMG-344251
 

Caution!
Protect connector surfaces against paint spray.


Note!
Paint the sensors the same colour code as the vehicle.

Use: , Volvo Original Touch-up paint

Use base coat only.

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

9
IMG-333934
 

Caution!
First the paint must dry after painting.

 

Removal

10
IMG-307623
 

Turn the wheel inwards.

11
IMG-307624
 
 

Vehicles with headlamp washers

12
IMG-307625
 

Fold the wing liner to one side.

13
IMG-273538
 

Place a container under the car.

Take a piece of washer hose. Tie a knot in it and place it on the washer pump to prevent the washer fluid reservoir from emptying.

Release the lock.

Remove the hose.

14
IMG-273539
 

Release the connector's catch.

Disconnect the connector.

 

All vehicles

15
IMG-307627
 

Turn the wheel inwards.

16
IMG-307683
 

Remove the screws.

17
IMG-307684
 

Fold the wing liner to one side.

18
IMG-307685
 

Locate the connector.

19
IMG-307686
 
  1. Release the lock.

  2. Release the connector's catch.

  3. Disconnect the connector.

20
IMG-307687
 

RHD: The procedure is carried out on the opposite side.

21
IMG-307688
 

RHD: The procedure is carried out on the opposite side.

22
IMG-307689
 

Raise the car.

Remove the clips.

23
IMG-377609
 

Remove the clips.

Remove the screws.

24
IMG-377615
 

Remove the clips.

25
IMG-377617
 

Caution!
Place the Bumper Cover on a suitable surface.

 

Accessory installation

26
IMG-377621
 

Locate the markings for the positions.

27
IMG-377622
 

Mark the centre.

28
IMG-377623
 
29
IMG-377624
 


Use special tool: T9997234, Hole stamp

30
IMG-377625
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

31
IMG-377641
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

32
IMG-377626
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

33
IMG-377642
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

 

Removal

34
IMG-292826
 
35
IMG-308353
 

Remove the panel.

36
IMG-308354
 

Remove the weatherstrip.

37
IMG-286863
 

Caution!
The front and upper sill panel must be removed and installed as one unit.

38
IMG-308355
 
39
IMG-308356
 
40
IMG-344451
 
41
IMG-269484
 

Fold the carpet to the side.

42
IMG-307603
 

Locate the rubber grommet under the insulation and press it out.

43
IMG-342372
 

Repeat on the other side.

44
IMG-360124
 
45
IMG-377298
 
46
IMG-377299
 
47
IMG-377300
 
48
IMG-377302
 
49
IMG-377309
 
50
IMG-377320
 
51
IMG-360186
 
52
IMG-307605
 

Remove the weatherstrips.

53
IMG-307606
 

Detach the panel.

54
IMG-307607
 

Detach the panel.

55
IMG-343420
 

Remove the panel.

56
IMG-377345
 

Detach the panel.

57
IMG-377347
 

Release the catches.

Remove the panel.

58
IMG-307608
 
59
IMG-307609
 
60
IMG-377342
 
61
IMG-346921
 
62
IMG-346811
 
63
IMG-346861
 

Remove the screws.

Remove the panel.

64
IMG-377350
 

Detach the panel.

65
IMG-377352
 

Remove the panel.

 

Accessory installation

66
IMG-377666
 

Note!
Prepare and install one holder at a time.

67
IMG-377644
 

Note!
Ensure that the tape is fixed to the surface.

68
IMG-377648
 

Remove the protective film.

69
IMG-377645
 

Warning!
Wear protective gloves.


Warning!
Make sure to provide adequate ventilation.

Apply a thin and even layer.


Use special tool: T9512950, Glue gun (kit)

Use: 1161730, Mixing pipe
Use: 9511027, Glue

70
IMG-377703
 
71
IMG-377707
 

Note!
Apply pressure only where the tape is located.

72
IMG-377711
 

Note!
Hold the part securely at the marker arrows when removing the tool.

73
IMG-377620
 

Release the catches.

The part is not to be reused.

74
IMG-377627
 
75
IMG-377628
 
76
IMG-377632
 

RHD: The cable harness is positioned mirrored.

77
IMG-377676
 

Connect the two painted sensors to the external connections.

78
IMG-377677
 
79
IMG-377713
 
80
IMG-377717
 
81
IMG-377634
 

Repeat on the other side.

82
IMG-377755
 
83
IMG-377756
 
 

Left hand drive vehicles

84
IMG-377720
 
85
IMG-307882
 
 

Right-hand drive vehicles

86
IMG-377719
 
87
IMG-307886
 
88
IMG-307903
 
 

Left hand drive vehicles

89
IMG-307909
 
90
IMG-273585
 
91
IMG-273586
 

Remove the nuts.

92
IMG-273587
 
93
IMG-273588
 
 

Right-hand drive vehicles

94
IMG-273585
 
95
IMG-307910
 
96
IMG-307911
 
97
IMG-307912
 
98
IMG-307913
 
99
IMG-307914
 
 

All vehicles

100
IMG-236054
 
101
IMG-377670
 
102
IMG-377675
 

Pull the wiring through.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

 

Left hand drive vehicles

103
IMG-377671
 

Release the connector's secondary lock.

Connect the pre-routed cables to the 6-pin connector.

Depress the secondary lock.

 

Right-hand drive vehicles

104
IMG-377672
 

Release the connector's secondary lock.

Connect the pre-routed cables to the 6-pin connector.

Depress the secondary lock.

 

All vehicles

105
IMG-377673
 
106
IMG-249181
 
107
IMG-377674
 
 

Right-hand drive vehicles

108
IMG-308083
 
 

All vehicles

109
IMG-308084
 
110
IMG-308085
 
111
IMG-308086
 
112
IMG-308103
 
113
IMG-377590
 

Disconnect the connector, if applicable.

Attach the connector to the wiring harness.

Use: , Electrical tape

114
IMG-377588
 

Disconnect the connectors.

115
IMG-377586
 
116
IMG-377587
 

Install component that comes with the accessory kit.

117
IMG-377589
 

Connect the connectors.

118
IMG-377594
 

Connect the prerouted cable.

119
IMG-308105
 

Attach any excess wire to the wiring harness.

 

Installation

120
IMG-377718
 
 

Left hand drive vehicles

121
IMG-307905
 
 

Right-hand drive vehicles

122
IMG-307906
 
123
IMG-307907
 
 

All vehicles

124
IMG-377070
 

Reinstall the removed parts in reverse order.

125
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31266964