Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

This instruction covers a Plug-In Hybride vehicle.

This car is equipped with a high voltage type electrical system.

Components in the high voltage system work with dangerous voltages.

These components are connected with orange wires.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

Removal

Remove the panel.

Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Disconnect the connector.

Remove the panel.

Disconnect the connector, if applicable.

Remove the panel.

Remove the panel.

Disconnect the connector, if applicable.

Remove the screws.

Remove the panel.

Remove the panel.

Remove the panel.

Disconnect the connector, if applicable.

Remove the marked part.

Detach the panel.

Remove the panel.

Remove the screws.

Tightening torque: Front seat to body , 40 Nm

Remove the screws.

Tightening torque: Front seat to body , 40 Nm

Disconnect the connector.

Unhook the cable harness clips.

Remove the marked part.

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

Remove the nut.

Remove the panel.

Remove the marked part.

Remove the marked part.

Vehicles with seven seats

Applies to all other vehicles

Remove the marked part.

All vehicles

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

Remove the marked part.

Remove the marked part.

Remove the screws.

Tightening torque: Cargo anchor, to body , 13 Nm

Remove the screw.

Remove the panel.

Disconnect any connector(s).

Remove the panel.

Remove the panel.

Remove the screws.

Detach the panel.

Disconnect the connectors.

Remove the panel.

Disconnect the connector.

Use: Interior trim remover

The part is not to be reused.

Accessory installation

Install the clip(s).

Install the screws.

Tighten to the extent that the clips is no longer loose.

Loosen the screws.

Loosen the exact number of turns indicated in the image.

Tighten the bolts.

Use special tool: T9814199, Torque wrench

Connect the connector.

Removal

Release the catches.

Release the catches.

Accessory installation

Connect the connector.

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

Use special tool: T9512932, Tension spring

Use: , Electrical tape

Pull the wiring through.

Pull the wiring through.

Pull the wiring through.

Remove the Special Tool.

Installation

Accessory installation

Adjust the position of the wiring.

Install the cable.

Use a cable tie

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

Route the cable harness to the existing cable harness.

Install the cable.

Use a cable tie

Position/route the cable as illustrated.

Route the cable harness to the existing cable harness.

Route the cable harness to the existing cable harness.

Removal

Accessory installation

Install the cable.

Use a cable tie

Reinstall the removed part.

Adjust the position of the wiring.

Install the cable.

Use a cable tie

Adjust the position of the wiring.

Install the cable.

Use a cable tie

Adjust the position of the wiring.

Install the cable.

Use a cable tie

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

Position/route the cables as illustrated.

Install the cables.

Use tape

Remove the marked part.

Remove the marked part.

Release the catches.

Remove the marked part.

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

Position/route the cables as illustrated.

Position/route the cables as illustrated.

Connect the prerouted cables.

Connect the cable.

Wrap tape around the cable to increase the diameter.

Position/route the cable as illustrated.

Position/route the cable as illustrated.

Connect the prerouted cable.

Reinstall the removed part.

Remove the nut.

Connect the prerouted cable.

Install the nut.

Tightening torque: M6 , 10 Nm

1. Release the connector's catch.

2. Release the lock.

3. Disconnect the connector.

Remove the connector from its attachment.

Remove the tape.

Use special tool: T9512620, Stripping tool (for wiring)

Use special tool: T9512785, Crimping tool (included in 9512669)

Use special tool: T9512785, Crimping tool (included in 9512669)

Use special tool: T9512777, Hot-air gun

Install the connector to its attachment.

Connect the connector.

Position/route the cable harness as illustrated.

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

Installation

Reinstall the removed parts in reverse order.