2016 R.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2016
XC90 (16-) 2016 R.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316502761.031650274
Parking assistance, camera, rear




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

981 4199 Torque wrench

Tool number:981 4199

Tool description:Torque wrench

Tool boards:08

 

951 2932 Tension spring

Tool number:951 2932

Tool description:Tension spring

Tool boards:80

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Materials

Designation

Part number

Electrical tape


Equipment
A0000162
IMG-239664

IMG-402876

IMG-421795


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

3
IMG-394535
 
 

Removal

4
 

Note!
The removal steps may contain installation details.

5
IMG-422185
 

Remove the panel.

6
IMG-383769
 

Note!
The graphic shows the back of the component before removal.

7
IMG-422186
 

Note!
Perform the procedure one side at a time.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

8
IMG-383770
 

Disconnect the connector.

9
IMG-422187
 

Remove the panel.

Disconnect the connector, if applicable.

10
IMG-422188
 

Remove the panel.

11
IMG-422189
 

Remove the panel.

12
IMG-422190
 

Disconnect the connector, if applicable.

13
IMG-422191
 

Remove the screws.

Remove the panel.

14
IMG-422192
 
15
IMG-422193
 

Remove the panel.

16
IMG-422194
 

Remove the panel.

Disconnect the connector, if applicable.

17
IMG-422195
 
18
IMG-422196
 

Remove the marked part.

19
IMG-422197
 

Detach the panel.

20
IMG-422198
 

Remove the panel.

21
IMG-422199
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

22
IMG-422200
 
23
IMG-422201
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

24
IMG-422202
 
25
IMG-396605
 

Disconnect the connector.

26
IMG-396606
 

Unhook the cable harness clips.

27
IMG-422203
 
28
IMG-394779
 
29
IMG-383039
 

Remove the marked part.

30
IMG-422204
 
31
IMG-422205
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

32
IMG-422206
 

Remove the nut.

33
IMG-422207
 

Remove the panel.

34
IMG-383040
 

Remove the marked part.

35
IMG-394727
 

Remove the marked part.

 

Vehicles with seven seats

36
IMG-422208
 
 

Applies to all other vehicles

37
IMG-383042
 

Remove the marked part.

38
IMG-383047
 

Note!
Do not loosen the bolts more than 2 turns.

39
IMG-383048
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

40
IMG-383066
 

Remove the marked part.

41
IMG-422210
 

Remove the marked part.

42
IMG-422211
 

Remove the screws.


Tightening torque: Cargo anchor, to body , 13 Nm

43
IMG-422213
 

Remove the screw.

44
IMG-422220
 

Remove the panel.

Disconnect any connector(s).

45
IMG-387863
 

Remove the panel.

46
IMG-387864
 

Remove the panel.

47
IMG-387860
 
48
IMG-387861
 

Remove the screws.

49
IMG-387869
 

Detach the panel.

50
IMG-387873
 

Disconnect the connectors.

Remove the panel.

51
IMG-387888
 

Disconnect the connector.

52
IMG-387889
 

Loosen the screws.

Loosen the exact number of turns indicated in the image.

53
IMG-396590
 

Use: Interior trim remover

The part is not to be reused.

 

Accessory installation

54
IMG-421569
 
55
IMG-421775
 

Loosen the screws.

Loosen the exact number of turns indicated in the image.

56
IMG-421796
 

Install component that comes with the accessory kit.

57
IMG-388004
 
58
IMG-388007
 

Tighten the bolts.


Use special tool: T9814199, Torque wrench

59
IMG-387996
 

Connect the connector.

 

Removal

60
IMG-422221
 
61
IMG-422222
 

Release the catches.

62
IMG-422224
 
63
IMG-422225
 

Release the catches.

 

Accessory installation

64
IMG-422319
 

Install component that comes with the accessory kit.

Connect the connector.

65
IMG-422425
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

66
IMG-422426
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

67
IMG-382372
 


Use special tool: T9512932, Tension spring

68
IMG-397348
 

Use: , Electrical tape

69
IMG-422228
 

Pull the wiring through.

70
IMG-422229
 

Pull the wiring through.

71
IMG-422230
 

Caution!
The wire must be routed behind the inflatable curtain.

Pull the wiring through.

Remove the Special Tool.

 

Installation

72
IMG-422231
 
73
IMG-422232
 
 

Accessory installation

74
IMG-422234
 

Adjust the position of the wiring.

Install the cable.

Use a cable tie

75
IMG-422422
 

Caution!
The wire must be routed behind the inflatable curtain.

Route the wire adjacent to existing wirings.

Adjust the position of the wiring.

Install the cable.

Use a cable tie

76
IMG-422427
 

Position/route the cable as illustrated.

 

Removal

77
IMG-388358
 
78
IMG-388459
 
79
IMG-388467
 
80
IMG-389347
 
 

Accessory installation

81
IMG-389346
 

Install component that comes with the accessory kit.

82
IMG-389348
 
83
IMG-402750
 

Install the cable.

Use a cable tie

84
IMG-388468
 

Reinstall the removed part.

85
IMG-389973
 

Install component that comes with the accessory kit.

86
IMG-422371
 

Adjust the position of the wiring.

Install the cable.

Use a cable tie

87
IMG-422388
 

Adjust the position of the wiring.

Install the cable.

Use a cable tie

88
IMG-422402
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

89
IMG-422271
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

90
IMG-422272
 
91
IMG-422403
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

92
IMG-422275
 

Position/route the cables as illustrated.

Install the cables.

Use tape

93
IMG-422276
 

Remove the marked part.

94
IMG-422277
 

Remove the marked part.

95
IMG-422278
 

Remove the marked part.

The part is not to be reused.

96
IMG-422419
 

Route the wires adjacent to existing wirings.

Use a cable tie

97
IMG-422280
 

Position/route the cables as illustrated.

98
IMG-422281
 

Position/route the cables as illustrated.

99
IMG-422282
 

Install component that comes with the accessory kit.

100
IMG-422283
 

Install component that comes with the accessory kit.

Tighten the nuts.

101
IMG-422284
 

Install component that comes with the accessory kit.

Tighten the bolts.

102
IMG-422285
 

Note!
Extra cable length must be secured using cable ties outside the box.

Connect the prerouted cables.

103
IMG-401401
 
104
IMG-422286
 

Wrap tape around the cable to increase the diameter.

105
IMG-422292
 
106
IMG-422293
 
107
IMG-422295
 

Remove the nut.

108
IMG-422296
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

109
IMG-422297
 
110
IMG-422298
 
111
IMG-422299
 
  1. Release the connector's catch.

  2. Release the lock.

  3. Disconnect the connector.

112
IMG-422300
 

Remove the connector from its attachment.

113
IMG-422301
 

Remove the tape.

114
IMG-397975
 

Note!
Orientation view

115
IMG-422302
 
116
IMG-374930
 


Use special tool: T9512620, Stripping tool (for wiring)

117
IMG-374928
 
118
IMG-398784
 


Use special tool: T9512785, Crimping tool (included in 9512669)

119
IMG-398782
 


Use special tool: T9512785, Crimping tool (included in 9512669)

120
IMG-326808
 

Caution!
Make sure that the surrounding components are protected from heat.


Use special tool: T9512777, Hot-air gun

121
IMG-397870
 
122
IMG-422303
 

Install the connector to its attachment.

123
IMG-422304
 

Connect the connector.

124
IMG-422306
 

Position/route the cable as illustrated.

125
IMG-422307
 

Install component that comes with the accessory kit.

Connect the cable.

126
IMG-422313
 

Position/route the cable as illustrated.

127
IMG-422315
 

Position/route the cable as illustrated.

128
IMG-389268
 

Connect the prerouted cable.

129
IMG-422316
 

Install component that comes with the accessory kit.

130
IMG-242268
 

Order and download software according to: 31373639

 

Installation

131
 

Reinstall the removed parts in reverse order.