Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 2014
V60 (-18) 2014 D82PHEV

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313732011.231359732, 30791000
Towbar, fixed (Plug-in Hybrid)




IMG-371662




 

Special tools

 

999 5972 FIXTURE (UNIVERSAL/TRANSAXLES)

Tool number:999 5972

Tool description:FIXTURE (UNIVERSAL/TRANSAXLES)

Tool boards:43

 

998 5972 JACK (HYDRAULIC)

Tool number:998 5972

Tool description:JACK (HYDRAULIC)

Tool boards:40

 

999 7338 Extension rod

Tool number:999 7338

Tool description:Extension rod

Tool boards:80


Materials

Designation

Part number

Rust inhibitor, low viscosity


Equipment
A0000162
IMG-239664
IMG-240693
IMG-239666

IMG-355047


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

This instruction covers a Plug-In Hybride vehicle.

3
IMG-373194
 

Warning!
Observe caution when working near the high voltage system.

This car is equipped with a high voltage type electrical system.

Components in the high voltage system work with dangerous voltages.

These components are connected with orange wires.

 

Removal

4
IMG-371600
 

Remove the screws.

5
IMG-337277
 

Remove the screws.

6
IMG-337278
 

Remove the screws.

7
IMG-372278
 
8
IMG-372291
 

Request the aid of a colleague for this procedure.

9
IMG-337311
 
10
IMG-337283
 

Note!
The screws are to be reused.

Remove the screws.

11
IMG-374599
 

Remove the screws.

12
IMG-337285
 
13
IMG-337286
 
14
IMG-337287
 
15
IMG-337288
 

Caution!
Make sure that the exhaust flexible pipe is not forcibly bent or twisted.

16
IMG-337289
 
17
IMG-337290
 
18
IMG-337291
 
19
IMG-337292
 
20
IMG-337293
 

Scrape off all sealant from the flat surface.

Clean the surface.

Repeat on the other side.

 

Accessory installation

21
IMG-337313
 
22
IMG-355355
 

Note!
Note the position.

23
IMG-355356
 

Caution!
Make sure that the exhaust flexible pipe is not forcibly bent or twisted.


Note!
Only tighten the nut finger tight at this stage.

Install the screws.

Repeat on the other side.


Use special tool: T9995972, FIXTURE (UNIVERSAL/TRANSAXLES)

Use special tool: T9985972, JACK (HYDRAULIC)

24
IMG-371531
 

Repeat on the other side.

25
IMG-371532
 

Repeat on the other side.


Use special tool: T9997338, Extension rod

 

Installation

26
IMG-374624
 
27
IMG-374625
 
28
IMG-374643
 
29
IMG-337297
 
30
IMG-337298
 
31
IMG-337299
 
32
IMG-337320
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

33
IMG-337977
 
 

Vehicles with Polestar Performance diffuser

34
IMG-418752
 

Cut the component following the instructions in the graphic.

Deburr edges

 

Applies to all other vehicles

35
IMG-371578
 

Locate relevant marking.

36
IMG-337301
 

Apply tape to the other side, opposite the marking lines.

37
IMG-371576
 
38
IMG-372222
 

Deburr edges

39
 

Reinstall the removed parts in reverse order.